Tag Archives: planetary gear transmission

China Hot selling Steel Forging Gear Blank and Gear Shaft for Power Transmission Gear Box, Planetary Gear System, Speed Reducer components of gearbox

Product Description

Forged Gear Blanks and Gear Shaft for Heavy-Duty Power Transmission Gear Box – aiming for optimal performance

Our quality-oriented-manufactured gear blanks and gear shaft find applications in a diverse range of heavy-duty machinery, including power transmission gear box, wind power generator, port machinery, mining equipment, oil industry applications, ship building and etc..

These gear box components are designed to withstand demanding conditions and deliver reliable performance.
Our forged gear box components provide following material characteristics:
  – High Strength: withstand torque and heavy loads without deformation.
  – Good Machinability: Easy manufacturability and precision are essential for efficient production.
  – Low Notch Sensitivity Factor: Minimize stress concentration points to prevent premature failure.
  – Good Heat Treatment Properties: Ensure durability and resistance to wear and fatigue.
  – High Wear Resistance: have a long service life even under demanding conditions.

Product Sample Drawings

 

Steel Materials

Tiangong Forging supplies a variety of semi-finished forged steel products, with the main materials being nickel-molybdenum steel, alloy steel, die steel, stainless steel and carbon steel. In addition to general steel grades, we can also prepare the required steel according to other national specifications or specified alloy compositions requested by customers.

General Steel Grade

Carbon Steel 20#
35#
45#
A3
65Mn
Alloy Steel Q345A
35CrMo
20CrMo
42CrMo
42CrMo4
20CrMnMo
Nickel Alloy Steel 18CrNiMo7-6
20CrNi2Mo
30CrNiMo8
40CrNiMo

 

Product Parameters

The maximum gear and wheel forging diameter/weight is 1.9m / 9 ton. The maximum production shaft forging length/weight is 12m / 15 ton.

We can supply products in 3 different states according to customer requirements:
– Forged blank, 
– Rough machined
– Semi-finishing machined 

Heat Treatment Options: 
We offer multiple heat treatment options to achieve the desired mechanical properties. From hardness to toughness, we tailor the treatment to meet customers specific requirements.

 

Our Commitment For Quality

Quality is Tiangong Forging’s commitment to continuously drive the company and customers forward.
To us, quality means taking care of each customer with a professional and proactive attitude. We have been a CHINAMFG in the forging industry’s adoption of the ISO 9001-2015 standard and are proud that our technology has gained major industry recognition over the years.

Our quality assurance laboratory has a variety of advanced testing equipment to ensure that the metal composition, mechanical properties, hardness,

ultrasonic flaw detection, metallography, product dimensions, etc. of the product can meet the standards required by customers.

After customer confirms the order, we will establish a detailed quality control plan for all customers’ products. And after obtaining the customer’s consent, it is strictly implemented throughout the production process.

All products are shipped with a detailed product quality certificate, which lists various test results, including raw material alloy chemical composition, mechanical properties, appearance inspection, ultrasonic flaw detection, actual heat treatment temperature control chart, metallographic photos, quenching permeability test, etc.

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Application: Motor, Machinery, Marine, Agricultural Machinery, Wind Power Generator
Material: Alloy Steel and Carbon Steel
Type: Circular and Bevel Gear
Customization:
Available

|

Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China Hot selling Steel Forging Gear Blank and Gear Shaft for Power Transmission Gear Box, Planetary Gear System, Speed Reducer   components of gearbox	China Hot selling Steel Forging Gear Blank and Gear Shaft for Power Transmission Gear Box, Planetary Gear System, Speed Reducer   components of gearbox
editor by CX 2024-04-23

China Custom Gear Reducer Planetary Gearbox Reduction Transmission Gear Box for Gear Motors components of gearbox

Product Description

Gear Reducer Planetary Gearbox Reduction Transmission Gear Box for Gear Motors

Model: 2Nm
Rating Power :0.25KW-200kw

Description :

N series of planetary reducers from SGR are widely used for industrial and heavy duty severe applications . planetary reducer feature with compact size, low noise , excellent reliability ,long life . In-line or right-angle planetary gearboxes are available in male and female shaft configurations. The CHINAMFG male shaft solution (splined or cylindrical) is able to withstand strong radial or axial loads on the output shaft. As a leading planetary gearbox manufactory in China , SGR planetary reducer is produced by modular design, combined according to customer requirement, housing material from CHINAMFG with nodular cast iron which can increases gearbox’s rigidity and antiknock, heavy-duty bearing is installed at low-speed shaft, it can bear big radial load due to proportionate distribution of torque ,every CHINAMFG gears are case hardened to get high reliability and long life . SGR planetary reducer have 16 models for different torque range ,each CHINAMFG model have 1-5 stages to achieve different ratios , SGR planetary reducer have wide rang selection of high speed design: cylindrical with key, hydraulic motor, electric motor .Installation in CHINAMFG is multiposition ,various fasten type .

N series planetary gearbox torque sheet with models
 

Gear unit size 200 201 240 241 280 281 353/354 355 400 401
Normal output torque
T2N[Nm]
1500 2000 3500 4000 4300 7300 13000 16000 20000 23000
Gear unit size 428 429 445 446 510 542 543 695 810 885
Normal output torque
T2N[Nm]
26000 30000 32000 43000 63000 75000 100000 150000 300000 420000

 

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    Application: Industrial
    Speed: Low Speed
    Number of Stator: Three-Phase
    Function: Driving
    Casing Protection: Explosion-Proof Type
    Number of Poles: 4
    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    gearbox

    Can I Use Synthetic Oil in My Gearbox?

    Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:

    • Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
    • Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
    • Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
    • Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
    • Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
    • Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
    • Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.

    However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.

    China Custom Gear Reducer Planetary Gearbox Reduction Transmission Gear Box for Gear Motors   components of gearbox	China Custom Gear Reducer Planetary Gearbox Reduction Transmission Gear Box for Gear Motors   components of gearbox
    editor by CX 2024-04-04

    China Hot selling NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor bevel gearbox

    Product Description

    Product Description

    The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
     

     

    SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
     Planetry Gearbox L1 4 25
    5 28
    7 20
    10 10
    L2 16 30
    20 30
    25 32
    28 30
    35 30
    40 25
    50 25
    70 20
    Adapted motor Stepper Motor/ Servo Motor
    Rated Input Speed (rpm) 3000/min
    Max Input Speed (rpm) 6000/min
    Backlash L1 ≤5-10 Arcmin
    L2 ≤10-15 Arcmin
    Fault stop torque(N.m) 2 times of rated torque
    Efficiency L1 96%
    L2 94%
    Average life span 20000h
    Operating temperature -10°~+90°
    Nosie  ≤60 db
    Weight (kg) L1 0.75-3.5
    L2 0.95-4.5
    IP 54
    Installation method Any installation method

     

     

    Production Range

     

    42 Series Planetary Gearbox

    Backlash: 10-15 arcmin

    Ratio Selection:

    L1: 4,5,7,10,

    L2: 12,16,20,25,28,35,40,50,70

    Frame Dimension: 42mm Input Flange

    Gear Arrangement: Planetary Straight Teeth

    60 Series Planetary Gearbox

    Backlash: 10-15 arcmin

    Ratio Selection:
    L1: 4,5,7,10,
    L2: 16,20,25,28,35,40,50,70
    Frame Dimension: 60mm Input Flange
    Gear Arrangement: Planetary Straight Teeth

    90 Series Planetary Gearbox

    Backlash: 10-15 arcmin
    Ratio Selection:
    L1: 4,5,7,10,
    L2: 16,20,25,28,35,40,50,70
    Frame Dimension: 90mm Input Flange
    Gear Arrangement: Planetary Straight Teeth

    Powder Metal Series Planetary Gearbox

    Backlash: 10-15 arcmin
    Ratio Selection:
    L1: 4,5,7,10,
    L2: 16,20,25,28,35,40,50,70
    Frame Dimension: 42mm & 57mm
    Gear Arrangement: Planetary Straight Teeth

    Right Angle Series Planetary Gearbox

    Backlash: 10-15 arcmin
    Ratio Selection:
    L1: 4,5,7,10,

    L2: 16,20,25,28,35,40,50,70
    Frame Dimension: 60mm & 90mm
    Gear Arrangement: Planetary Straight Teeth

     

    Application Field

    Automatic Arms

     

    Assembly Line

     

    3D-Printer

     

    Medical -Equipment

     

    CNC Machine

     

    Tapping Machine

     

    Other Automation Devices

     

    Why Choose Us

     

    ZheJiang High Precision Gear Transmission Co., Ltd

     

     

     

    COMPANY
     

     

    ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CHINAMFG workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely. 

    The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.

    WORKSHOP

    CERTIFICATIONS

    FAQ

     

    Q:Which areas are your products mainly used in?

    A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
    Q : How to choose the suitable planetary gearbox?
    A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
    Q : What is the price ?
    A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

    Q : Do you provide customized service?

    A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

     

     

    Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step
    Samples:
    US$ 80/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    gearbox

    Different Types of Gearboxes and Their Applications

    There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:

    • Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
    • Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
    • Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
    • Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
    • Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
    • Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
    • Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.

    Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.

    China Hot selling NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor   bevel gearbox	China Hot selling NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor   bevel gearbox
    editor by CX 2023-09-22

    China NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor with Best Sales

    Product Description

    Product Description

    The reducer is usually employed for minimal-speed and large-torque transmission products. The motor, internal combustion engine or other high-speed working electricity is utilised to achieve the function of deceleration by meshing with the large gear on the output shaft through a gear with a modest amount of tooth on the input shaft of the reducer. The reducer will also have numerous pairs of gears with the exact same basic principle to achieve the perfect reduction influence. The ratio of the quantity of tooth of the big and little gears is the transmission ratio.
     

     

    SPECIFICATIONS Phase RATIO RATED TORQUE (N.m)
     Planetry Gearbox L1 4 25
    5 28
    7 20
    10 10
    L2 sixteen 30
    twenty 30
    25 32
    28 30
    35 30
    forty 25
    fifty 25
    70 20
    Adapted motor Stepper Motor/ Servo Motor
    Rated Input Pace (rpm) 3000/min
    Max Input Velocity (rpm) 6000/min
    Backlash L1 ≤5-ten Arcmin
    L2 ≤10-fifteen Arcmin
    Fault stop torque(N.m) 2 occasions of rated torque
    Efficiency L1 96%
    L2 94%
    Average lifestyle span 20000h
    Operating temperature -10°~+90°
    Nosie  ≤60 db
    Weight (kg) L1 0.75-3.5
    L2 0.95-4.5
    IP 54
    Installation technique Any set up strategy

     

     

    Generation Range

     

    42 Sequence Planetary Gearbox

    Backlash: 10-15 arcmin

    Ratio Variety:

    L1: 4,5,7,10,

    L2: 12,16,twenty,twenty five,28,35,forty,50,70

    Body Dimension: 42mm Enter Flange

    Equipment Arrangement: Planetary Straight Teeth

    sixty Sequence Planetary Gearbox

    Backlash: ten-fifteen arcmin

    Ratio Variety:
    L1: 4,5,7,ten,
    L2: sixteen,20,25,28,35,40,fifty,70
    Frame Dimension: 60mm Input Flange
    Equipment Arrangement: Planetary Straight Tooth

    ninety Sequence Planetary Gearbox

    Backlash: ten-fifteen arcmin
    Ratio Variety:
    L1: 4,5,7,ten,
    L2: 16,20,25,28,35,forty,50,70
    Frame Dimension: 90mm Enter Flange
    Gear Arrangement: Planetary Straight Tooth

    Powder Metallic Series Planetary Gearbox

    Backlash: ten-15 arcmin
    Ratio Choice:
    L1: 4,5,7,ten,
    L2: 16,twenty,twenty five,28,35,40,50,70
    Body Dimension: 42mm & 57mm
    Equipment Arrangement: Planetary Straight Teeth

    Right Angle Series Planetary Gearbox

    Backlash: 10-fifteen arcmin
    Ratio Choice:
    L1: 4,5,7,ten,

    L2: 16,twenty,twenty five,28,35,40,fifty,70
    Body Dimension: 60mm & 90mm
    Gear Arrangement: Planetary Straight Tooth

     

    Application Area

    Computerized Arms

     

    Assembly Line

     

    3D-Printer

     

    Medical -Gear

     

    CNC Equipment

     

    Tapping Machine

     

    Other Automation Units

     

    Why Pick Us

     

    ZheJiang High Precision Gear Transmission Co., Ltd

     

     

     

    Firm
     

     

    ZheJiang Large Precision Gear Transmission Co., Ltd found in HangZhou metropolis, ZheJiang Province, China. It is a foremost firm dedicated in precision transmission components and method research, manufacture and product sales, numerous series of merchandise are manufactured in its 5000 sq. meters workshop, the precision planetary gearbox and gear motor are developed specially for solar strength market and have served numerous big-scale photo voltaic tasks worldwidely. 

    The investigation crew has far more than fifteen many years encounters in this area, who can ensure a punctual and effective support to fulfill customer’s particular needs. It has pasted the ISO9001 high quality management method and CE, products have been exported to plenty of nations around the world with a extensive variety software in AGV, smart robotic, logistic, industrial automation, solar power, vessel, packaging and textile and many others.Regularly, our purpose is to encourage the software of solar energy market in the entire world, and we think it offers thoroughly clean and sustainable energy for humanity to far better defend our environment.

    WORKSHOP

    CERTIFICATIONS

    FAQ

     

    Q:Which locations are your goods mostly employed in?

    A:At present, we have 2 primary items: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, this kind of as medical gear, 3D printers, door openers, tapping machines, CNC lathes and a series of automation tools. In addition, our photo voltaic geared motors are utilised in photovoltaic power era tasks, which are mostly merged with rotary drives to generate photo voltaic panels to monitor daylight.
    Q : How to pick the suited planetary gearbox?
    A :First of all, we need to have you to be CZPT to supply pertinent parameters. If you have a motor drawing, it will let us recommend a appropriate gearbox for you quicker. If not, we hope you can offer the following motor parameters: output velocity, output torque, voltage, existing, IP, sound, operating problems, motor dimension and energy, and so forth.
    Q : What is the price ?
    A : The primary deciding aspect for the price of every product is the buy volume. You can communicate with us and enable us understand every other. I believe that our prices, product good quality and our companies can undoubtedly make you pleased.

    Q : Do you provide tailored support?

    A: Indeed, we give personalized providers. You only need to put ahead your wants, and we will do our ideal to offer you with a strategy, make plans, and consider our greatest to meet up with your requirements.

     

     

    Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 80/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
     Planetry Gearbox L1 4 25
    5 28
    7 20
    10 10
    L2 16 30
    20 30
    25 32
    28 30
    35 30
    40 25
    50 25
    70 20
    Adapted motor Stepper Motor/ Servo Motor
    Rated Input Speed (rpm) 3000/min
    Max Input Speed (rpm) 6000/min
    Backlash L1 ≤5-10 Arcmin
    L2 ≤10-15 Arcmin
    Fault stop torque(N.m) 2 times of rated torque
    Efficiency L1 96%
    L2 94%
    Average life span 20000h
    Operating temperature -10°~+90°
    Nosie  ≤60 db
    Weight (kg) L1 0.75-3.5
    L2 0.95-4.5
    IP 54
    Installation method Any installation method
    Application: Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
    Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
    Layout: Coaxial
    Hardness: Hardened Tooth Surface
    Installation: Vertical Type
    Step: Double-Step

    ###

    Samples:
    US$ 80/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
     Planetry Gearbox L1 4 25
    5 28
    7 20
    10 10
    L2 16 30
    20 30
    25 32
    28 30
    35 30
    40 25
    50 25
    70 20
    Adapted motor Stepper Motor/ Servo Motor
    Rated Input Speed (rpm) 3000/min
    Max Input Speed (rpm) 6000/min
    Backlash L1 ≤5-10 Arcmin
    L2 ≤10-15 Arcmin
    Fault stop torque(N.m) 2 times of rated torque
    Efficiency L1 96%
    L2 94%
    Average life span 20000h
    Operating temperature -10°~+90°
    Nosie  ≤60 db
    Weight (kg) L1 0.75-3.5
    L2 0.95-4.5
    IP 54
    Installation method Any installation method

    What Is a Gearbox?

    A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
    gearbox

    Gearboxes

    Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
    The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
    The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
    Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

    Coaxial helical gearbox

    The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
    The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
    The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
    Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
    gearbox

    Epicyclic gearbox

    An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
    An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
    An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
    The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

    Extruder helical gearing

    The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
    The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
    Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
    In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
    gearbox

    1 speed gearbox

    CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
    A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
    Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
    CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

    China NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor     with Best Sales China NEMA Low Backlash Precision Round Square Flange Spur Gear Planetary Transmission Gearbox for Stepper and Servo DC Motor     with Best Sales
    editor by czh 2023-01-14

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    EPTT starter precision EPT toothed custom made planetary wheel spur EPT

    Item EPTT EPTTd machining EPTs
    Method CNC machining
    substance steel, stainless metal, carbon metal,brass,C360 brass copper, EPT 7075,7068
    EPTT EPTT ISO9001 and ISO14001
    Dimension bore tolerances -/ .01mm
    EPTT stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd AGMA, JIS, DIN
    Surface area treatment method Blackening, plated, anodizing, hard anodizing and so forth
    EPT steel, stainless steel, carbon metal,brass,C360 brass copper, EPT Nylon, PA66, NYLON , Abs, PP,Computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and many others.
    EPT thirty to 90 H.R.C
    Dimensions/EPTT EPTs and components dimensions are in accordance to drawings from customer, and colours are EPT
    Floor treatment method PoEPTTd or matte area, painting, texture, EPT aluminizing and can be stamped with logo and so on.
    Dimensions Tolerance plusmn0.01mm or far more exact
    Samples affirmation and approval samples delivered for confirmation and delivery EPT paid out by consumers
    Bundle Interior distinct plastic bag/outside the house carton/wood pallets/ or any other EPTT bundle as per customer’s requirements.
    Delivery Time Overall will take 2~~4weeks common
    Payment Conditions PAYPAL, T/T, Western EPT
    EPT Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s need.

    Manufacturing:
    one. The workers are skilled to examine the EPTs and observe any defect in manufacturing in time.
    2. QC will check out 1pcs each 100pcs in CNC machining, and EPTs will satisfy all dimension tolerances.
    3. EPTs will be inspected at every single action, and EPTs will be inspected prior to cargo, and all inspection documents will be retained in our manufacturing facility for three years.
    4. Our revenue will send out you photographs at every single EPTs generation steps, and you will know the comprehensive production status, and you can observe any possibility of mistake, for our sales, QC and workers are keeping close watch on all creation.
    five. You will really feel us working very carefully to assure the high quality and simple to perform with,
    6. we cherish each inquiry, every prospect to make EPTs and components and cherish every buyer.

    Top quality Management Approach:

    one) Inspecting the uncooked material –IQC)
    two) Examining the details before the creation line operated
    3) Have entire inspection and routing inspection for the duration of mass creation—In method good quality management (IPQC)
    4) Checking the EPTs after production concluded—- (FQC)
    5) Checking the EPTs following they are finished—–Outgoing quality management (OQC)

    Service:
    1. Molds patterns as per customers’ EPTs drawing
    2. Publishing molds drawings to buyers to evaluation and confirm ahead of mols production.
    three. Offering samples with EPTT proportions and beauty inspection report, content certification to consumers.
    4. Supplying inspection report of EPTTant proportions and beauty in batches parts.

    EPTT and shipment:

    one. EPTs are effectively and cautiously packed in PP baggage in CTNS, strong sufficient for convey transport, air shipment or sea cargo.
    2. Air shipment, sea shipment or cargo by DHL, UPS, FedEx or TNT are availabe.
    3. EPT conditions: EXW, FOB HangEPT, or CIF
    four. All shippings will be cautiously arranged and will achieve your locations quick and properly.

    FAQ

    Q1: How to assure the EPTT of EPTs and elements?
    We are ISO 9001:2008 qualified factory and we have the integrated technique for EPTT elements top quality management. We have IQC (incoming quality control),
    IPQCS (in procedure good quality control EPT), FQC (final top quality manage) and OQC (out-likely quality management) to handle every single method of EPTT parts prodution.

    Q2: What are the Advantage of your EPTs and elements?
    Our benefit is the competitive and realistic prices, quick shipping and substantial good quality. Our eployees are liable-oriEPTTd, friendly-oriEPTTd,and dilient-oriEPTTd.
    Our EPTT elements merchandise are showcased by stringent tolerance, easy finish and EPTT-life performance.

    Q3: what are our machining equipments?
    Our machining equipments incEPTT plasticn EPT machinies, CNC milling EPTTs, CNC turning EPTTs, stamping EPTTs, hobbing EPTTs, computerized lathe EPTTs, tapping EPTTs, grinding EPTTs, slicing EPTTs and so on.

    Q4: What transport waEPTTdo you use?
    EPTTly, we will use UPS DHL or FEDEX and sea shipping and delivery

    five: What components can you approach?
    For plastic EPT EPTs and components, the resources are Nylon, PA66, NYLON with 30% EPT fibre, Ab muscles, PP,Personal computer,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,EPTTPE,PMMA and so forth.
    For metallic and machining EPTs and areas, the components are brass, bronze, copper, stainless steel, steel, EPT, EPTTium plastic and so on.

    Q6: How EPTT is the Shipping and delivery for Your EPTs and elements?
    EPTTly , it will just take us 15 operating daEPTTfor EPT or machining, and we will try out to shorten our guide time.

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    Our merchandise range also covers locking assemblies (clamping components/locking unit), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod finishes and yokes. It has proven steady cooperation with several effectively recognized universities and institutes in china these kinds of as, Zhejiang University, Jilin College, Complex committee of countrywide chain push standard, Institute of national chain travel, Zhejiang application engineering materials institute, Huhan material security institute and it cooperated to located China First Automobile chain institute with Nationwide chain travel institute. There is a technological center of province degree, EPG academician working station, experiment station for EPG post medical professionals, and national 863 plan established up in EPG team. With these platforms and sturdy complex ability, the more than four hundred professionals have created all assortment of particular high specific and substantial toughness merchandise, conducted mold applications for essential parts in the automobile and national sector revitalizing system, resulting a lot more than 5000 designed in excess of, among which 33 products are autonomous patent engineering with 4 patent authorized . Introduction
    Large precision planetary EPT matched with serve motor, stepping motor are broadly used. Most affordable backlash lt3 quot) High output torques Large performance(ninety six%) Honed toothings 22 ratios I=3, …., 512 Minimal sound( lt65dB(A)) Any mounting position EPT motor mounting Existence time lubrication Figure diameters forty, 60, eighty, 120, 160mm. Far more alternatives.

    Specs of Planetary EPT
    GSE: EPT planetary-spherical flange output
    GSF: EPT planetary-sq. flange output
    GSWE: Precise planetary-rigEPT angle round flange output
    GSWF: Specific planetary-rigEPT angle sq. flange output
    GSS: Specific planetary-substantial rigidity, reduced back again lash

    Greensky’s Gain
    On the web site you can locate a variety of renewable items incXiHu (West Lake) Dis.Hu (West Lake) Dis. AC/DC motor, induction motor, reversible motor, brake motor, velocity management motor, AC angel motor, EPT motor, planetary EPT, worm EPT and their relevant factors.

    If you have any other questions, make sure you really feel free to get in touch with us.

    GSE round mounting flange
    GSWE rigEPT angle enter round mounting flange
    GSF sq. mounting flange
    GSWF rigEPT angle enter square mounting flange
    GSS higher stiffness collection
    Gear Ratio:
    single phase three, four, 5, 8, ten
    two stages 9, 12, fifteen, sixteen, twenty, 25, 32, 40, 64
    three levels 60, 80, 100, 120, 160, 200, 256, 320, 512

    Company Overview

    Greensky EPT Firm Constrained is a EPT based mostly worldwide company who is EPTized in electric motor, EPT and controlling technique deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing, manufacturing, high quality controlling and investing.

    Mission:
    We are devoted to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. an global electric motor firm who can supply a single-stop reliable goods with buyer-oriEPTd services.

    Background:
    Greensky was estabEPTd in 2571 by EPT Cheng in Los Angeles, United states of america and moved to HangEPT, EPT in 2011. In the past 8 several years, the team of Greensky carries on to EPT the benefit to our esteemed customers all more than the world by creating up wide and dependable source EPT management method, powerful quality amp delivery time manage program, EPT performance producing program and fast-respond skilled services.

    Place:
    BinEPTng district, HangEPT, EPT
    BinEPTng is a high-tech zone which is the cEPTr of oversea EPT talent business owners. Some renowned neighbours incEPT Alibaba, Netease and Geely corporation.

    Track record:
    Greensky is a subsidiary of EPTEye Money Constrained who has three production EPTs and 1 sales business office with more than 500 workers and general 200 million sales.

    Greensky OverEPT EPTs

    Greensky Certificates:

    FAQ

    1 Q: What is actually your MOQ?
    A: 1unit is okay for different varieties.

    2 Q: What about your guarantee?
    A: 1 12 months.

    three Q: Do you offer OEM support with client-logo?
    A: Of course, we could do OEM orders, but we mostly emphasis on our very own brand name.

    4 Q: How about your payment conditions ?
    A: TT, western union and paypal. one hundred% payment EPTd for orders significantly less $five,000. 30% deposit and stability before supply for orders over $five,000.

    5 Q: How about your EPT ?
    A: Carton, Plywood situation. If you need to have more, we can pack all products with pallet

    6 Q: What info should be provided, if I get from you ?
    A: Rated EPT, EPT ratio, enter speed, mounting position. A lot more specifics, greater!

    7 Q: How do you produce the purchase?
    A: We will assess and choose the most suitable waEPTof shipping by sea, air or specific courier.

    Warmly welcome your inquiries !

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