Product Description
Detailed Photos
Company Profile
HangZhou Fossil Tools Co,.Ltd Is Located At 102 East Huacheng Road,Xihu (West Lake) Dis. District,HangZhou City.ZHangZhoug Province.We Are Close To Yimu And HangZhou,and Also Close To HangZhou Port.
We Mainly Provide A Variety Of Garden Tools Spare Parts,Such as Gasoline And Electric Engine,Brush Cutter ,Hedge Trimmer,Chain Saw,Lawn Mower Series And So On.
For Spare Parts,We Have Wide Range Of Different Quality Level Suppliers,Customized Size And Design Are Available.Our Products Sales To South Asia,Europe,Middle East,America ,Each Part Of The World!
Looking CHINAMFG To Have A Visiting Of Our Company!
About US:
1. Established In 2006.
2.Started Producing Scooter Parts In 2007.
3.Registered Brand :YINGKE. In 2008.
4.Started Producing Brush Cutter Parts In 2008.
5.Annual Turnover Up To 100,000,000 RMB In 2015.
6.Moved To New Factory In HangZhou In 2018.
7.Found Fossil Tools Co.,Ltd In 2571.
8.Fossil Tools Co.,Ltd Moved To HangZhou In 2571.
FAQ
1.
Q: How about Get Sample?
A:We need get the sample fee first,and we will refund the sample fee after your first PI.
2.
Q:How about Delivery time?
A:Generally,we will delivery in 12~25 days or less after receive the deposit.
3.
Q :Can I visit your company?
A:Yes,Of course, We are near by HangZhou,about 1 hours driving.you can also by high-speed railway to HangZhou South Station,we will pick you up at the station.
4.
Q: Which Port do you ship ?
A:Our factory is clost to HangZhou port, we can also walk to ZheJiang port,as your request.
Certification: | ISO |
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Power Source: | Gasoline |
Type: | Chainsaw |
Material: | Aluminum |
Quality: | High-Quality |
Customized Support: | OEM |
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-09-28
China Best Sales M5032010 Low CZPT Gear Box for Hay Mower /Field Mower car gearbox
Product Description
Item Number | M5032571 |
Description | Working head assembly for hay mower /field mower |
Low CHINAMFG gear box |
Packaging & Shipping
Neutral Package Or Customize By Cilents
Why JALYN?
*China official parts supplier by CCCM appointed (China Chamber of Commerce for Motorcycles: chinajalyn ), this is the highest reputation from our government.
*exported and produced complete parts for Motorcycles & Scooters & ATVs for more than 20years.
*with 15000 square feet showroom
*cooperated with nearly 700 suppliers all with good reputation, good quality and competitive price.
About Our CHINAMFG Group
HangZhou CHINAMFG Enterprise Co., Ltd is China professional supplier of all kinds of parts for Motorcycles and ATVs and Scooters. Through over 20years efforts, it has developed into a professional motorcycle parts export company owning independent R & D base, warehouse, package and export sales team since it embarked on motorcycle parts in 2001. It has now a staff of nearly 50 people, several hundred related cooperative matching units, a sample room of about 1500 square CHINAMFG and a trade platform supplying all kinds of motorcycle parts. The annual sales volume of CHINAMFG Company reaches around 25 million US Dollars.
For more info., pls kindly visit our website: chinajalyn
Suits For South America Market Model
BAJAJ 180 ,205, BOXER 100, DISCOVERY 125, PULSAR 200
HONDA 150, CBR 600, C90, CD100, XL125, GL150,
ITALIKA AT110, AT110 RT, AT110 SPORT, DS125, DS150, FT110, FT125, FT150, FT150 GT, GS150, GS175, STRADA 70, VENDETA 90, 150Z, ,DM150, VITALIA125,
SUZUKI AX100, AX115, GN125, GS125, GSXR600,
YAMAHA BWS100, CRYPTON 110, R1, R6,FZ16, RX100, RXZ100, RXS115, YB125, YBR125, YBR125 EXPRESS, BWS125,DT125,
TVS KING, CARDAN, BROSS 125/150 CG200, CG125, CBX200, JH70, XLR125, C-100BIZ, TITAN2000, TITAN99, C70ZC, RX115LIBERO, GY6-125/150
Suits For Asia,Africa and Euroupe Market Model
GY6 50/125/150,DELTA,ALPHA ,EX110,
CG125-250,CB125-250,SUZUKI LET’S,
SEPIA ,HONDA AF18/24/27/28/34/35,HONDA LEAD ,
JOG 50/90,PIAGGIO ZIP 50 ,PIAGGIO NRG,
PEUGEO BUXY ,PEUGEO SPEEDFIGHT,
PIAGGIO TYPHOON ,KYMCO DINK,DERBI SENDA,
MINARELLI AM6,APRILIA ,MBK/ BOOSTER, Etc.
CARGO 125, CARGO 150, CGL125 TOOL, INVICTA 125, INVICTA 150, TITAN
Certification: | ISO |
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Application: | for Lawn Mower |
Transport Package: | Neutral Package /OPP Bag |
Specification: | Standard |
Trademark: | Jalyn |
Origin: | Ningbo, Zhejiang, China |
Customization: |
Available
| Customized Request |
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Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2023-09-14
China Good quality 2 in 1 High Quality Brush Mower Walk Behind 20inch Gasolinelawn Mower Gear Box synchromesh gearbox
Product Description
2 IN 1high quality brush mower walk behind 20inch gasolinelawn mower gear box
Product Description
Model Number | HG51PH-N173-HT |
Engine manufacturer | SINHARBOUR |
Driving Type | HAND PUSH |
Cylinder dIsplacement | 173cc, 3.2kW |
Cutting width | 510mm |
Housing | Steel |
Cutting height adjustment | 25-75mm, 8 Position |
Grass catcher | 62 L |
Wheel size(front/rear) | 7 / 10 |
Carton Size(cm) | 83*57*48 |
Usage | Mowing |
Color | CUSTOMIZED |
Specific Use | 2 in 1 (Rear collection,Rear discharge ) |
N.W./G.W. | 32.7/35.7KGS |
QTY 20GP/40GP/40HQ | 104/224/280PCS |
Detailed Photos
Tips
Please read the machine instruction and engine instruction carefully for the first use.
Our Advantages
1.Have our own plastic spraying workshop,machining, assembly workshop, quality control department ,design development department and logistics department to guarantee the quality and delivery time.
2.We have been in the garden industry for more than 8 years,accumulated much production experience to avoid the protential failure mode of the product,thereby ensuring the product’s durability.
3.We export to Europe,France,Italy,Russia and other countries,and can offer compatible parts mainly for lawn mower,tiller,shredder etd.
4.Try our best to control the cost in order to offer the best price to our customers.
After Sales Service
All the pursuit of high quality, customer satisfaction for the purpose.
FAQ
1.Q: Are you a manufacturer or trading company?
A: We are a manufacturer specilized in producing engine/gasline lawn mower/gasoline scarifier/gasoline shredder/gasoline tiller/20inch side discharge model/gasoline sweeper and electrical tools product.
2.Q: Where is your factory located?
A: Our factory is in HangZhou City,ZHangZhoug Province,China.
3.Q: Can you accept OEM?
A: Yes,we can accept OEM.
4.Q: How about the quality?
A: We use high quality raw material for production,and 100% QC in producing process before the goods being packed up.we sincerely expect to work with you for long and stabletime.
5.Q: How about your delivery time?
A: 35-45 days for container order. The specific delivery time depends on the items and the quantity of your order.
Type: | Rotary Mowers |
---|---|
Moving Way: | Hand Push |
Cutter Type: | Rotary Lawn Mower |
Applicable Area: | 1000-5000m² |
Feature: | 4-Stroke, Height Adjustable Handles, Steel Chassis, Grass Box, High Torque, Mulch, Folding Handle |
Certification: | CE, GS, EMC |
Samples: |
US$ 111/Box
1 Box(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-09-06
China 21 Inch Self-Propelled Competitive Gear Box for Lawn Mower manufacturer
Merchandise Description
Merchandise Description
21″ selfp-propelled 3 Pace Transmission Gear Box |
Product Parameters
Dalong lawn mower: sturdy, secure procedure, gorgeous and cozy, environmental protection, with exceptional competitive price tag.Inexpensive price gasoline lawnmower BS engine for backyard garden grass cutting
Mower Grass Cutting Machine Parts Listing
a.Garden Mower Gear box
one.Rod materials: forty chromium (Chromium is employed to make stainless steel, vehicle components, equipment, tapes and online video tapes, and so on. Chrome plated on steel can stop rust, also called can domi, robust and stunning . Chromium can be utilized to make stainless steel. The coloration of purple and emerald also arrives from chromium.)
two.Scenario: ADC12 aluminum alloy
three.Gear: metal base powder, metallurgical die casting
four.Oil seal gasket rubber
5.3 Velocity Transmission
What substance for CZPT mower deck?
b.:Garden mower chassis
The strong aluminum die-forged chassis Mower with powder coated, aerodynamic layout source ideal air- flow for uninterrupted operating situations, and seamless circulation of cutting.
How several varieties for CZPT mower blades?
c.Lawn mower blades
Mowing peak 480mm.533mm, suitable for distinct terrains, excellent vortex aluminum alloy cutter head include, the use of aerodynamic theory, so that the ability to increase grass, far more suited for the wants of customers.
Aerodynamic layout specialist blade,it is effective and the blade is sturdy and durable
Honda Motor +BS Engine for distinct customer variety
d.Lawn mower engine
Honda Lawnmower Engine-GXV160 vertical shaft standard purpose gasoline motor
The Honda fuel motor lends alone to a nice shock by offering superb performance, and attributes at the very same time.
Pneumatic cylinder. Air filter.And gas tank style improvements.Make it mild in fat.Exquisite characteristics. A lot more convenient to carry electrical power gear.
Buying electricity and torque by means of a mounted OHV valve. Greatly lowering gasoline usage.
A decompression device and a transistor human body ignition method are utilised to purchase a bus.Make startup far more practical and reputable.
The design of a muffler and air filter minimizes noise air pollution to the setting.
B&S Mower Engine Product :750EX Sequence DOV
B & S E series little vertical shaft engines are reputable and straightforward to use. Thousands and thousands of stroll-driving mowers about the world each and every yr decide on E-Sequence engines. E-Sequence engines can provide users with extraordinary benefit.
Functions:
one.effortless to begin
It is hassle-free and avoid to misoperation.
2.Solid iron cylinder liner
Anti-dress in and prolong motor life.
3.DOV lever-type overhead valve train
Decreased motor vibration and noise for a lot more comfortable operation
four.Large capability air filter
Improve air filtration efficiency and decrease motor wear.
five.Just Examine and Incorporate Oil alter-free of charge technology
Integrated higher-sealing air filter, reduce motor functioning temperature and high-precision parts production, the engine does not require to change the oil in the course of its lifestyle. This technologies tends to make upkeep of Exi series engines quite straightforward, topping up the oil – checking often – incorporating as required.
Packaging & Shipping and delivery
Gasoline lawnmower delivery and packing
one. By UPS/DHL/FEDEX
two.By air cargo
3.By China-Europe freight practice
four.By sea container cargo
five.Port:FOB ZheJiang or CIF conditions.
6.Shipment date within 10-15days for mass manufacturing .
Organization Profile
ZheJiang CZPT Grandwell Technology Co.,Ltd
Dalong organization was founded in 1996. Professional determination to R & D, generation, and product sales of backyard garden machinery goods. It has a R&D and creation in Jin ma Industrial Zone, Xihu (West Lake) Dis., ZheJiang China, with a strong generation engineering R&D staff. The lawn mowers and maintenance equipment produced by the firm are effectively received and dependable all above the planet.
In 1996, ZheJiang CZPT organization was designated by HONDA as the first general agent of “HONDA” garden equipment merchandise in China. The goods are Garden automobile, garden machine, 4-stroke irrigation equipment, water pump and so on. It is a best-promoting merchandise in domestic garden market.
ZheJiang CZPT labored with a quantity of global well-known yard equipment firm cooperation.
This kind of as:
French ETESIA multi-practical substantial effectiveness lawn mower, in ZheJiang , HangZhouang, ZheJiang , and other places to use a great welcome.
France COUP’ECO Large hedge trimmer, freeway hedge trimmer, forest fire crisis rescue equipment, et
Sweden BAHCO (the first Sandvik) pruning saw, pruning scissors, high observed, substantial shear, and many others.
German STIHL reducing irrigation machine, chainsaw, hedge trimmer substantial branch chainsaw, hair dryer, and so on.
Swedenh (previously Japan Komatsu) hedge trimmers, mowers, chainsaws, supporters, and many others.
VHangZhouELE Branch and tree shredder, Belgium
Italy CO department grinder
Belgium ELIET vehicle leaf suction machine, hand drive leaf suction device
The product traits of high effectiveness, sturdiness, gasoline preserving, environmental security, protected procedure, and so on. ZheJiang Dalong, usually adhere to the reasonable value sales, satisfactory source of spare elements, welcome you to pay a visit to our company, the high quality of the items offered, cost and after-income provider for a comprehensive comparison, wise acquire. You must not only pay attention to price tag, but also to solution top quality and soon after-revenue support. ZheJiang CZPT will turn out to be your trustworthy associate.
Our Advantages
ENTRY Degree Large Top quality Garden CUTTER
- Far more than 10 yearsexperience of backyard garden machinery
- Factorydirect price
- Have 2or 3new model every single year
- Good good quality,Fullrefund in circumstance of negative good quality
- Smallorders welcome
- Rapid transport within 10days
- VIP buyer one particular-quit service
- Engineers provide technical solutions
Landscape electrical garden mower functionality characteristics
one.Aluminum alloy die-casting chassis, resilient, light-weight and rust-evidence
The chassis is manufactured of high-top quality aluminum alloy and huge-tonnage die-casting machine, with substantial density, higher strength, and anti-corrosion it completely meets for the style requirements for wall thickness and toughness, it is conducive to making certain private safety, and offers a reliable foundation for the gasoline motor and prolongs the operating life of the gasoline engine. The front axle is fixed with a strain plate construction, which is more dependable.
2.Exceptional overall performance engine
The unique motor, excell t performance with very good beginning , high electricity, minimal failure price.solid chassis configuration, far more lengthen the provider daily life of the engine.
3.Lawn mower Grass box
Dalong 196 configuration grass box, gorgeous appearance, clean grass collection, robust dust security, handy use.
four.Xihu (West Lake) Dis.nized design and style, excellent choice of components
three-2nd cease equipment function, protected to use the end manage is flat, it is relaxed when drive ahead. solid high quality for the grass cutting peak adjustment . Dependable positioning. The stamping parts are all produced of high-high quality chilly-rolled metal plates, with substantial strength, good top quality .sleek and gorgeous surface area.
5.Upper handle relaxed
three-next end perform, take care of is flat, cozy to push and maintain, the pull force is transferred by the spring, movement is gentle, and the operation is secure.
six.Effect clamp cap
The compact reed clamp cap is produced by 6 sets of mould
FAQ
Q1: Are you a manufacturing unit or a investing company
A1: We are a factory and buying and selling firm. We are 1 of the greater garden equipment companies in domestic ,We have been in this market for a lot more than fifteen many years.
Q2: How does your manufacturing unit do in phrases of good quality manage?
A2: Top quality management is executed at every workstation in production. Our items are 100% internally inspected before cargo.
Q3: What is your warranty for the merchandise?
A3: We offer a one particular-year guarantee.
Q4: How can I get samples?
A4: If you cannot buy our products in your nearby location, we will ship you samples. You will be charged the sample value in addition all relevant shipping and delivery expenses. The cost of convey supply relies upon on the variety of samples
Q5: How about MOQ?
A5:For sample we can offer 1 or 2 pcs for high quality checking at first .
Q6: Do you take OEM/ODM enterprise?
A6: Sure, we can produce items in accordance to customer specifications, like Logo, colour, style, and so forth.
Q7:How many days for sample buying ?
A7:Sampling time about 5-7days,for mass buy about 15-20days for cargo ready.
Type: | Rotary Mowers |
---|---|
Moving Way: | Rear Push |
Cutter Type: | Rotary Lawn Mower |
Applicable Area: | 1000-5000m² |
Feature: | 4-Stroke, Height Adjustable Handles, Single Cylinder, Cordless, Grass Box, Aluminum Chassis, Folding Handle, Anti-Slip |
Certification: | CE |
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Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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21" selfp-propelled 3 Speed Transmission Gear Box |
Type: | Rotary Mowers |
---|---|
Moving Way: | Rear Push |
Cutter Type: | Rotary Lawn Mower |
Applicable Area: | 1000-5000m² |
Feature: | 4-Stroke, Height Adjustable Handles, Single Cylinder, Cordless, Grass Box, Aluminum Chassis, Folding Handle, Anti-Slip |
Certification: | CE |
###
Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
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21" selfp-propelled 3 Speed Transmission Gear Box |
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh 2022-12-23