Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
Factory overview:
HangZhou Silent Industry Co.,Ltd is a professional manufacturer specialized in development, production and sales of micro geared motor, small module gear, and the miniature precision planetary gearbox for more than 20 years. We provide overall transmission solutions for smart home and robot, medical devices, industrial automation, intelligent equipments, sunshade industry, aerospace etc.
We are a national high-tech enterprise and have obtained more than 30 patents. Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gear motors are developed and produced by our own gear department. The gears’ precision can reach ISO 8 level, which ensures the guaranteed quality control from design to production. At the same time, we can develop, design and produce according to the needs of customers.We’re looking for business partners all around the world to work and develop together.
Welcome to our company, and we will always provide you with satisfactory consulting, manufacturing and service.
Concentrating on micro reduction motor for 16 years
Independent research and development of planetary gearmotor (8mm-62mm)
High torque and high efficience, low noise and long life
ISO9001/14001, IATF16949 quality system certificated
World-class quality
Custom-tailor to requirements
Be our partners
| Application: | Motor |
|---|---|
| Function: | Change Drive Torque |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-11-27
China OEM 62mm Metal Cutted High Precision Low Noise Planetary Gearhead Gearbox gearbox definition
Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-26
China wholesaler Metal Processing Machinery OEM Customized 3D Printing Sand Core Mold Patternless Casting Manufacturing Gearbox Cover Part by Rapid Prototyping & CNC Machining with Hot selling
Product Description
PCM (Patternless Casting Manufacturing) is a new technology applying rapid prototyping technology to traditional resin CHINAMFG process. First, the sand mold model is obtained from the CAD model of the part, and the CHINAMFG file of the sand mold model is layered to obtain the cross-section images and then the control information is generated by the layer details. During printing, after the raw sand properly mixed with the activator, the print head will jet binder to the sand precisely according to the cross-section images. The binder then reacts with the activator and cementation will occur immediately to make the sand stacked. The curing should be done layer by layer. After curing all layers, the sand mold is appropriately formed. Where there is no binder jetted, the sand remains loose and it is easy to clean up. By removing the uncured sand, a sand mold is ready for post-processing before casting.
Sand 3D printer
The 4th Generation Sand 3D Printer by CHINAMFG is with the highest printing speed in the industry so far. It can accommodate different printing sand types and different binder types for printing, such as silica sand, nice foundry sand, ceramic sand, furan resin, inorganic binder etc. Besides, it can fulfill customers’ demands on different casting materials and different casting process by simply choosing the appropriate parameters.
The maximum build size of PCM2200 is 2200X1000X800mm, which can provide rapid prototyping for big size intricate casting parts for various industries such as military, aerospace and vessel etc. It can save the trouble of a physical pattern to create a mold and also avoid the high expense of creating a mold for casting. The printed sand molds can accommodate a variety of casting materials such as aluminum, iron and steel etc.
Maximum Build Size: 2200X1000X800mm
Modelling Efficiency: 165L/h
Printing Speed: 24 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM1800 is 1800X1000X700mm, which can provide rapid prototyping for sophisticated casting parts in no matter large, medium or small size. The unique feature-Printing on Specific Area of the Platform, that is to print on specific area of the platform instead of full area by adjusting the movement distance of the Sand Paving System on X & Y axis. It can avoid waste of the consumables and can make full use of the machine for different products.
Maximum Build Size: 1800X1000X700mm
Modelling Efficiency: 147L/h
Printing Speed: 22 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM1200 is 1200X1000X600mm, which can provide rapid prototyping for complex casting parts in medium or small size for various industries such as automotive, pump and valve, molding etc. Double-job-box configuration is available for customers who request non-stop production with higher output.
Maximum Build Size: 1200X1000X600mm
Modelling Efficiency: 120L/h
Printing Speed: 18 Sec./Layer
Layer Thickness: 0.2-0.5mm
The maximum build size of PCM800 is 800X750X500mm, which can provide rapid prototyping for complex casting parts in medium or small size for a variety of industries. All machine models can accommodate different sand types for printing, for example, silica sand, nice foundry sand, ceramic sand and CB sand etc.
Maximum Build Size: 800X750X500mm
Modelling Efficiency: 49L/h
Printing Speed: 22 Sec./Layer
Layer Thickness: 0.2-0.5mm
Using 3D printing sand casting, you can
1. Significantly reduce manual labor and increase per capita efficiency by 5 to 10 times;
2. Significantly improve the shape quality and stability, and reduce the artificial quality factors;
3. Improve the dimensional accuracy of castings, reduce batch seams, and reduce the intensity of post-
processing work;
4. Untie the limitations of product design process and release the designer’s “free” nature;
5. Industrial integration application subverts the traditional manufacturing model, “Five No” green factory leads
the industry’s intelligent transformation.
Our Advantages:
(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.
FAQ
1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.
2. Can you customize the parts according to the drawing?
We have professional technical dept., we are able to customize your parts according to the drawings.
3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.
4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings
5. What is the period of sample production?
It will take 15~25 days to develop new product.
Automotive engine block
Product Type: Single-cylinder, double-cylinder or multi-cylinder blocks
Material: Aluminum alloy (pre-cast cylinder liner), Gray cast iron
Cylinder head
Product Type: Single-cylinder, double-cylinder or multi-cylinder heads
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
New Energy Motor and Reducer Housing (Shell)
Product Type: Water-cooled motor housing, two-in-1 & three-in-1 motor housing, reducer housing
Material: Aluminum alloy(pre-cast steel sleeve), Gray cast iron, Ductile iron (nodular cast iron)
Clutch transmission housing
Product Type: various types of MT, AMT, AT, DCT, CVT, etc. transmission housing
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
Body chassis
Product Type: Steering gear, steering knuckle, sub-frame
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron)
Impeller pump valve
Product Type: Impeller, pump body, pump valve of single or multi-stage water pump
Material: Aluminum alloy, Gray cast iron, Ductile iron (nodular cast iron), Stainless Steel
Company Brief Information:
ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. is a manufacturer with 129 employees; it was established in 2011, located in No. 8, East Kebao Rd., Shishan Industrial Zone A, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang , China. The company occupies an area of 7,044 square meters. ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. has its own brand in domestic of China. They have passed ISO9001:2015 & ISO14001:2015 certification in 2019, and obtained CE certificate. ZheJiang Xihu (West Lake) Dis. ZhuoLi Technology Co., Ltd. has its own R&D department, and obtained a lot of patent certificates.
ZheJiang Xihu (West Lake) Dis. CHINAMFG Technology Co., Ltd. is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry. Currently it is also 3D printing leading enterprise in industrialization.
Currently, ZheJiang FengHua ZhuoLi (FHZL) Technology Co., Ltd. has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.
Among of them, the cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.
Meanwhile CHINAMFG has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad, at present, CHINAMFG has the comprehensive capabilities of independent research and manufacture of 3D printing equipment, sand casting, metal mold gravity and low pressure casting, precision machining, etc. which were widely used in automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.
FAQ
1.What is the differences with CHINAMFG and our competitor?
FHZL is not only mold manufacturer but also a high-tech enterprise that offered material research,product design, mold technology,process technology service.A provider of aluminum and other metal alloy casting solution.
2.Why CHINAMFG can be the leading SAND Casting mold manufacturer ?
1). Fast Delivery time : 10-30 days according the mold structure,processing difficulty etc.
2) Strictly Quality Control: Inspection by CMM,3D handy scanner ,Waterway Tester,Flaw Detector, Metallographic Microscope,Spectrum Analyzer ,X-RAY flaw detector,Image Measurement Instrument,Hardness Tester,Universal Tester
3) Outstanding R&D ability: Senior professional technicians
4) Service: Provide product design — Product performance analysis for our client– Propose risk item– Design the most suitable mold structure for clients according to customer’s on-site process level and habits–Help our clients improve their casting indexes — Help client improve their process–Traceable quality record,for all of our accessories we have strict supervision process from purchasing to delivery,make sure all mold meet customer’s requirement.
5) Reasonable Price
3.What is Technical Strength of CHINAMFG company ?
1).We are not only Sand mold maker, but also solution provider of aluminum, etc. metal-alloy casting issues.
2)We have ability to do casting simulation which can support us to confirm the qualitative scheme.
3)We possess own trial-manufacture shop which is used for verifying the reasonability of mold design and output the casting parameter for customer’s reference.
4.What is the advantages of our mold manufacturing ?
1).Excellent Pre-sales service : product design / Offering mold parameter , process etc for reference.
2).Strong R&D technical ability ,with scientific research project , data as support while others manufacture by experience.
3).Reverse calculation of deformation,made data quantification,
5. Production Technology:
Over 10 years’ experience in foundry and machining of automotive parts
Over 1000 different types of product development experience per year
Casting ability of aluminum alloy, cast iron, cast steel, stainless steel and other materials
Various of casting technology abilities of sand mold gravity casting, metal mold gravity and low pressure casting, etc.
6. Quality Control:
Testing ability of sand mold size and key parameters, semifinished product material and size, finished product size and air tightness
Strict incoming inspection, sample inspection, process inspection and outcoming inspection standards
7. Project Management:
Project responsibility system- project engineer is responsible for the quality and delivery in the whole process, from early stage technical communication, production process follow-up to after-sales service.
Overall on-line monitoring records from production to inspection, real-time feedback processing
8. Materials: Aluminum alloy, cast iron, cast steel and stainless steel, etc.
Industries: Automotive, pump, valve, engineering machinery, mining machinery, construction machinery, military industry, vessel, aviation, aerospace, new energy, robot, rail transit, casting mold and many other industries.
Modes of production: Sand mold casting, metal mold gravity and low pressure casting, precision machining, etc.
9. ISO9001, ISO14001, IATF16949, CE certificates, etc.
| Type: | Clay Dry Sand |
|---|---|
| Sand Core Type: | Clay Sand Core |
| Application: | Auto Parts |
| Machining: | CNC Machining |
| Material: | Aluminium & Aluminum Alloy |
| Surface Treatment: | Sand Blast |
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-16
China Standard 62mm Metal Cutted High Precision Low Noise Planetary Gearhead Gearbox gearbox engine
Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-09-04
China high quality 42mm Metal Cutted Gear Box High Precious Low Noise Planetary Gearbox manufacturer
Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
| Application: | Motor |
|---|---|
| Function: | Change Drive Torque |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-09-04
China Hot selling Metal Fabrication Gearbox Housing for ATV with Good quality
Product Description
Metal Fabrication Gearbox Housing for ATV
| Available Material | Steel, Stainles Steel, Aluminum Alloy, Copper |
| Finishing | Polishing, Zinc Plated, Chrome Plated, Spay Powder, Painting, Hot-Dip, Silkscreen, etc. |
| Processing | Laser Cutting ,Stamping, Punching , Bending, Turning ,Welding, Machining, CNC Machining, Surface Treatment, and other General Fabrication Service |
| Leadtime | Normally 30-60 days |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, ATV |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Type: | Planetary Gear Box |
| Custom Requirement: | Welcome |
| Finishing: | Spray Powder |
| Material: | Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-08-28
China Metal Steel Axle Drive Shaft Electric Motors Worm Spline shaft gearbox adjustment
Error:获取返回内容失败，
Your session has expired. Please reauthenticate.
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by Cx 2023-06-16
China Sintered Metal Gearbox for Automotive gearbox assembly
Product Description
1.Xihu (West Lake) Dis. firm generate varieties of gearbox with various measurements and types.
two. can generate in accordance to samples and client’s drawing
three. handed TS16949 quaity certification
4.can make little purchase to check good quality
five. we can provide samples to consumer
6.welcome purchasers to check out our organization.
| Area of origin: | ZHangZhoug, China |
| Brand name Identify: | HangZhou Xihu (West Lake) Dis. Powder Metallurgy Co.,Ltd |
| Variety: | Powder metallurgy sintering |
| Surface finish | e-coating, electroplating and black oxygen |
| Measuring method | 3D technique, Substantial-lubrication, high-density and large-toughness |
| Inspection tools | Torsion examination, voltage comments examination, HRC density check, lifting examination and salt spray resistant test and much more |
| Spare parts kind: | Powder metallurgy areas |
| Machinery Test report: | Supplied |
| Material: | Iron, stainless steel, copper, Alloy |
| Application: | Automotive components, energy equipment, stainless metal, bushings, clutches and so many other folks |
| Plating: | Customized |
| Soon after-income Support: | On the internet support |
| Processing: | Powder Metallurgy, CNC Machining |
| Powder Metallurgy: | Large frequency quenching, oil immersion |
| Top quality Manage: | 100% inspection |
|
/ Piece | |
800 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Speed Changing |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Place of origin: | Zhejiang, China |
| Brand Name: | Wenling Hengfeng Powder Metallurgy Co.,Ltd |
| Type: | Powder metallurgy sintering |
| Surface finish | e-coating, electroplating and black oxygen |
| Measuring method | 3D system, High-lubrication, high-density and high-strength |
| Inspection equipment | Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron, stainless steel, copper, Alloy |
| Application: | Automotive parts, power tools, stainless steel, bushings, clutches and so many others |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgy, CNC Machining |
| Powder Metallurgy: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
|
/ Piece | |
800 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Speed Changing |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Four-Step |
###
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Place of origin: | Zhejiang, China |
| Brand Name: | Wenling Hengfeng Powder Metallurgy Co.,Ltd |
| Type: | Powder metallurgy sintering |
| Surface finish | e-coating, electroplating and black oxygen |
| Measuring method | 3D system, High-lubrication, high-density and high-strength |
| Inspection equipment | Torsion test, voltage feedback test, HRC density test, lifting test and salt spray resistant test and more |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron, stainless steel, copper, Alloy |
| Application: | Automotive parts, power tools, stainless steel, bushings, clutches and so many others |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgy, CNC Machining |
| Powder Metallurgy: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by CX 2023-04-17
China High Precision 8mm Small Planetary Gearbox with Metal Gears gearbox adjustment
Solution Description
Higher Precision 8mm Tiny Planetary Gearbox With Steel Gears
Solution Description
1)Specification
Design: ZWMD008008-thirteen
- Rated Voltage: 4.2v
- No Load Speed: 1228 rpm
- No Load Current: 95 mA
- Rated Load Speed: 934 rpm
- Rated Load Current: 155 mA
- Rated Load Torque: 13 gf.cm
- Rated Torque of Gear Box: 400 gf.cm
- Instantaneous Torque of Equipment Box: 800 gf.cm
- All round Length L: 28.8 mm
- Gear Box Size L1: 13.3 mm
| Product | Application Parameters | Rated Torque of Equipment Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Duration L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Size L |
|||||||||
| Voltage | Pace | Recent | Speed | Present | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-thirteen | four.2 | 1228 | ninety five | 934 | 155 | 13 | one.2 | 28.eight | 400 | 800 | thirteen. | 14.three |
| ZWMD008008-19 | four.two | 829 | ninety five | 630 | one hundred fifty five | 19 | one.8 | four hundred | 800 | 19.2 | ||
| ZWMD008008-28 | 4.2 | 559 | 95 | 425 | a hundred and fifty five | 27 | two.seven | four hundred | 800 | 28.4 | ||
| ZWMD008008-forty seven | 4.two | 335 | 95 | 259 | a hundred and sixty | 40 | three.nine | 31.five | 600 | 1200 | forty six.seven | 17. |
| ZWMD008008-69 | 4.2 | 226 | 95 | a hundred seventy five | a hundred and sixty | 56 | five.five | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | 95 | 118 | one hundred sixty | 87 | eight.six | 600 | 1200 | 102.four | ||
| ZWMD008008-152 | 4.2 | 103 | 95 | 80 | one hundred sixty | 123 | twelve.1 | 600 | 1200 | 151.seven | ||
| ZWMD008008-168 | 4.two | 91 | one hundred | 72 | one hundred sixty | 124 | twelve.2 | 34.two | 750 | 1500 | 168. | 19.seven |
| ZWMD008008-249 | four.2 | 62 | a hundred | forty nine | one hundred sixty | 176 | seventeen.3 | 750 | 1500 | 248.8 | ||
| ZWMD008008-369 | four.two | 42 | a hundred | 33 | 160 | 273 | 26.eight | 750 | 1500 | 368.six | ||
above technical specs just for reference and customizable in accordance to demands.
Can be Integrated Travel Control Module.
Remember to let us know your requirements and we will offer you with micro transmission options.
Comprehensive Photographs
2)2nd Drawing
three)Item details demonstrate
Software
| Smart wearable devices | observe,VR,AR,XR and etc. |
| House application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, yard resource, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electrical couch, Tv set, pc, treadmill, spyhole, cooker hood, electrical drawer, electrical mosquito net, smart cupboard, intelligent wardrobe, automatic soap dispenser, UV infant bottle sterilizer, lifting hot pot cookware, dishwasher, washing device, food breaking machine, dryer, air conditioning, dustbin, espresso equipment, whisk,wise lock,bread maker,Window cleaning robotic and and so on. |
| conversation gear | 5G base station,online video convention,mobile cellphone and and many others. |
| Workplace automation equipments | scanners, printers, multifunction devices copy devices, fax (FAX paper cutter), personal computer peripheral, bank equipment, display screen, lifting socket, screen,notebook Laptop and and so forth. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control unit, head mild beam level adjuster, vehicle water pump, vehicle antenna, lumbar help, EPB, auto tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, automobile seat, automobile charging station and and so on. |
| Toys and models | radio control product, automated cruise control, journey-on toy, educational robotic, programming robotic, health care robotic, automatic feeder, clever developing blocks, escort robot and and so forth. |
| Medical equipments | blood stress meter, breath device, healthcare cleaning pump, health-related bed, blood stress screens, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic medical procedures,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so forth. |
| Industrials | flow manage valves, seismic testing,automated reclosing,Agricultural unmanned aerial vehicle,automated feeder ,clever categorical cupboard and and so on. |
| Electric energy tools | electrical drill, screwdriver,garden instrument and etc. |
| Precision instruments | optics devices,automatic vending machine, wire-stripping machine and etc. |
| Personalized treatment | tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair device, foot grinder,anti-myopia pen, facial beauty products, hair curler,Electrical threading knife,Electrical power Perfect PORE, Puff device,eyebrow tweezers and and so on. |
| Customer electronics | digicam, cell mobile phone,electronic digital camera, computerized retracting gadget,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, pill,UAV(unmanned aerial car),surveillance digital camera,PTZ digicam, rotating intelligent speaker and and so forth. |
| robots | academic robotic, programming robot, health-related robotic, escort robotic and and many others. |
Organization Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was set up in 2001,We supply the complete push solution for consumers from style, tooling fabrication, parts producing and assembly.
Workshop
Screening Equipment
1) Aggressive Advantages
- one) Competitive Rewards
19+year experience in manufacturing motor gearbox
We offer specialized assist from r&d, prototype, screening, assembly and serial manufacturing , ODM &OEM
Competitive Cost
Solution Efficiency: Minimal sound, High efficiency, Prolonged lifespan
Prompt Delivery: fifteen functioning times right after payment
Small Orders Approved
2) Primary Merchandise
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and gear transmission machinery
- Exact electromechanical motion module
- Precise element and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and style and development
- Connected engineering assist
- Micro push gearbox custom made answer
Packaging & Shipping
one) Packing Specifics
packed in nylon to begin with, then carton, and then strengthened with picket case for outer packing.
Or in accordance to client’s necessity.
2) Shipping and delivery Particulars
samples will be delivered in ten times
batch buy leading time in accordance to the actual situation.
Certifications
Certifications
We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
1. Can you make the gearbox with personalized specifications?
Sure. We have design and style and development group, also a fantastic phrase of engineers, every single of them have
many operate several years knowledge.
two.Do you give the samples?
Sure. Our business can provide the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we acknowledge modest purchase.
4. Do you have the merchandise in inventory?
I am sorry we donot have the item in stock, All products are created with orders.
5. Do you give technologies assistance?
Of course. Our organization have design and advancement group, we can give technological innovation assistance if you
need to have.
six.How to ship to us?
We will ship the merchandise to you in accordance to the DHL or UPS or FEDEX and so forth account you offer.
7.How to shell out the money?
We acknowledge T/T in advance. Also we have various lender account for receiving cash, like US dollors or RMB and so forth.
8. How can I know the solution is appropriate for me?
Frist, you want to supply us the more specifics details about the solution. We will suggest the product to you according to your necessity of specification. Following you validate, we will prepare the samples to you. also we will offer some great improvements in accordance to your product use.
nine. Can I appear to your firm to visit?
Of course, you can arrive to our firm to pay a visit to at at any time, and welcome to go to our company.
10. How do get in touch with us ?
Please send an inquir
|
US $9.5-12.8 / Piece | |
1,000 Pieces (Min. Order) |
###
| Application: | Motor, Toy, Car, Medical Devices |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-13 | 4.2 | 1228 | 95 | 934 | 155 | 13 | 1.2 | 28.8 | 400 | 800 | 13.0 | 14.3 |
| ZWMD008008-19 | 4.2 | 829 | 95 | 630 | 155 | 19 | 1.8 | 400 | 800 | 19.2 | ||
| ZWMD008008-28 | 4.2 | 559 | 95 | 425 | 155 | 27 | 2.7 | 400 | 800 | 28.4 | ||
| ZWMD008008-47 | 4.2 | 335 | 95 | 259 | 160 | 40 | 3.9 | 31.5 | 600 | 1200 | 46.7 | 17.0 |
| ZWMD008008-69 | 4.2 | 226 | 95 | 175 | 160 | 56 | 5.5 | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | 95 | 118 | 160 | 87 | 8.6 | 600 | 1200 | 102.4 | ||
| ZWMD008008-152 | 4.2 | 103 | 95 | 80 | 160 | 123 | 12.1 | 600 | 1200 | 151.7 | ||
| ZWMD008008-168 | 4.2 | 91 | 100 | 72 | 160 | 124 | 12.2 | 34.2 | 750 | 1500 | 168.0 | 19.7 |
| ZWMD008008-249 | 4.2 | 62 | 100 | 49 | 160 | 176 | 17.3 | 750 | 1500 | 248.8 | ||
| ZWMD008008-369 | 4.2 | 42 | 100 | 33 | 160 | 273 | 26.8 | 750 | 1500 | 368.6 | ||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
|
US $9.5-12.8 / Piece | |
1,000 Pieces (Min. Order) |
###
| Application: | Motor, Toy, Car, Medical Devices |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-13 | 4.2 | 1228 | 95 | 934 | 155 | 13 | 1.2 | 28.8 | 400 | 800 | 13.0 | 14.3 |
| ZWMD008008-19 | 4.2 | 829 | 95 | 630 | 155 | 19 | 1.8 | 400 | 800 | 19.2 | ||
| ZWMD008008-28 | 4.2 | 559 | 95 | 425 | 155 | 27 | 2.7 | 400 | 800 | 28.4 | ||
| ZWMD008008-47 | 4.2 | 335 | 95 | 259 | 160 | 40 | 3.9 | 31.5 | 600 | 1200 | 46.7 | 17.0 |
| ZWMD008008-69 | 4.2 | 226 | 95 | 175 | 160 | 56 | 5.5 | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | 95 | 118 | 160 | 87 | 8.6 | 600 | 1200 | 102.4 | ||
| ZWMD008008-152 | 4.2 | 103 | 95 | 80 | 160 | 123 | 12.1 | 600 | 1200 | 151.7 | ||
| ZWMD008008-168 | 4.2 | 91 | 100 | 72 | 160 | 124 | 12.2 | 34.2 | 750 | 1500 | 168.0 | 19.7 |
| ZWMD008008-249 | 4.2 | 62 | 100 | 49 | 160 | 176 | 17.3 | 750 | 1500 | 248.8 | ||
| ZWMD008008-369 | 4.2 | 42 | 100 | 33 | 160 | 273 | 26.8 | 750 | 1500 | 368.6 | ||
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by czh 2023-01-09