Product Description
Product Description
INTRODUCTION
1. Made of high-quality aluminum alloy, light in weight and non-rusting
2. Smooth in running and low in noise, can work long time in dreadful conditions
3. High in radiating efficiency
4. Good-looking in appearance, durable in service life and small in volume
5. Suitable for omni-bearing installation
Quick Details
Applicable Industries:Energy & Mining, Light Industry
Gearing Arrangement:Helical
Output Torque:1.5-120Nm
Input Speed:1400RPM
Output Speed:180-1000RPM
Place of Origin:ZHangZhoug, China
Brand Name:Greensky
Mounting:B3, B5
Frame size:63-132
input motor poles:2P,4P,6P,8P
Gearing Arrangement | Output Torque | Output Speed |
Helical | 1.5-120Nm | 180-1000RPM |
Our Company
Company Overview
Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.
Mission:
We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.
History:
Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past 8 years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing system and fast-respond professional service.
Location:
Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent entrepreneurs. Some famous neighbours include Alibaba, Netease and Geely corporation.
Background:
Greensky is a subsidiary of EagleEye Capital Limited who has 3 manufacturing plants and 1 sales office with more than 500 employees and overall 200 million sales.
Greensky Overseas Exhibitions
Greensky Certificates:
FAQ
1 Q: What’s your MOQ?
A: 1unit is ok for different types.
2 Q: What about your warranty?
A: One year.
3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet
6 Q: What information should be given, if I buy from you ?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the order?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
Warmly welcome your inquiries !
Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Bevel Gear |
Step: | Double-Step |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-19
China Standard Wpdo 155 Worm Gearbox Speed Reducer gearbox adjustment
Product Description
WPDO speed reducer,; worm gear box
Rated Power | 5.;5kw |
Output Speed | 23~140rpm |
Output Torque | 19-2745n.;M |
Ratio | 1/10~1/60 |
Model NO.;:; WP series Manufacturing Method:; Cast Gear
Toothed Portion Shape:; Spur Gear Type:; Worm and Wormwheel
Gearing Arrangement:; Worm Output Torque:; 19-2745n.;M
Rated Power:; 5.;5kw Input Speed:; 1400
Output Speed:; 23~140rpm Place of Origin:; ZHangZhoug,;China
Model Number:; Wpdo Brand Name:; EED
Color:; Green,;Yellow or According to Custom Extra Service:; OEM Welcome!!!
Specification:; SGS,; ISO9001 Origin:; ZHangZhoug,; China
HS Code:; Worm gear box
1.; Widely used in turbines,; shaft liners and axletrees,; good resistance to wearing,; with high precision in dimensions,; lower noise,; advanced centric running castings
2.; Without vent and highly precision
3.; The whole structure is compact and the weight is larger
1.; Notice of installation
1.;1 Thebase-plate must be plane and stoutness,; and the base-plate must be screwed downand shockproof.;
1.;2 Theconnecting shaft of prime mover,; reducer and operation device must be coaxialinstallation.;
1.;3 Thediameter tolerance zone of input and output shaft is H6,; the holes of fittings(such as couplings,; belt-pulley,; sprocket wheel and so on); must properly matethe shaft,; which prevents bearing from breakage because of over-loose mate.;
1.;4 Driverssuch as sprocket wheel and gear must be fitted close to bearings in order toreduce bending stress of hanging shaft.; 1.;5 Whiteassembling motor of WPD reducer,; it is necessary that proper amount of butterapplies to the worm shaft input hole and keyway,; avoiding assembling tootightly and rusting after using for a long time.; 1.;6 WhenOrdering or using all kinds of WPD type,; if the motor weight is binger than thecommon,; supporting set is required.;
2.; Notices of usage
2.;1 Before using,; please check carefully whether the reducer model,; distance,; ratio,; input connecting method,; output shaft structure,; input and output shaftdirection and revolving direction accord with requirement.;
2.;2 According to the requirement of selecting lubricant oil in the productmanual,; please fill proper category and brand lubricant.; And then screw on thevent-plug; Unlock the small cone-plug of vent-plug.; Only after doing these,; reducer is already for starting up running.; The proper brand and adequatelubricant oil is required,; replacing oil in time conforming to the request ofproduct manual is also necessary,; especially after using first 100 hours,; it isrequired refilling new oil.;
2.;3 Whenabnormal circumstances occur,; please stop and check reducer per solutions andreasons for faults of reducer (allowable highest oil temperature is 95,; under this temperature limit,; ifoil temperature no more goes up,; please let reducer continue running);
Application: | Motor, Machinery, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2023-09-10
China supplier 20: 1 Ratio Small Planetary Speed Reducer Gearbox gearbox and motor
Product Description
90 Series Precision Planetary reducer gearbox for CNC machine and Industrial Robot and Automatic Arm
Our Service
1. We will give positive feedbacks to our customers when we receive the payment released by Aliexpress system. So hope you also can leave positive feedbacks to our service. If you are not satified with our products or service, you also can contact with us directly. We are welcome you to give our your precious suggestions.
2. All message and emails will be answered within 1 business day. If you do not receive our reply please kindly re-sent your message or emails and we will reply to you as soon as possible.
3. Before placing your order, please leave the key parameters to us so that we can prepare the products to you ASAP to short the delivery time. Our after sales service also keep tracking it and send message to you when there is any delay in shipping.
4.When you receive the package, please open the package and check all the items are working in good condition before you sign.Don’t CZPT if the items are broken,and ask the delivery company to make a “damage certificate” Otherwise,we will not provide any warranty and refund.
Payment & Delivery
Payment terms | T/T |
EXW | 30% In advance, 70% before delivery |
FOB | |||
CFR/C&F | 30% In advance, 70% against copy of B/L | ||
CIF | |||
L/C | Total amount above USD50,000, we accept L/C at sight | ||
West Union | Total amount less than USD5,000 | ||
PayPal | |||
Delivery time | 15-20 working days after receiving down payment for 1 container |
Our full production process strictly adhered to the ISO9001 quality control system, our higher quality , advanced equipment and technology ensure a guarantee in leakage-proof , retention and duration !
Your OEM orders are also warmly welcomed, it is our commitment to satisfy your requirement, please turst that we will be your reliable business partner for our good reputation,good quality and competitive price !
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Shunting |
Gear Shape: | Bevel Gear |
Step: | Three-Step |
Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-08-27
China Well Comment Gearbox Speed Reducer for Plastic Extruder Machine car gearbox
Applicable Industries: RUBBER
Gearing Arrangement: Helical
Output Torque: 510~183600Nm
Input Velocity: 300~1500Rpm
Output Velocity: 8 – one hundred Rpm
Color: OEM
Services: OEM ODM Customized Services
Application: RUBBER EXTRUDER
Packaging Specifics: Pallet/Export standard wooden scenario AS YOU Ask for
Port: ZheJiang
Properly Comment Gearbox Velocity Reducer for Plastic Extruder Device
Specifications1. Mild weight 2. Minimal noice
three. Higher precision 4. Huge potential
five. High efficiency 6. Substantial trustworthiness
7. Extended service existence 8. Clean operation
9. Competitive cost 10. Stringent QC
one. Gears are created of substantial-grade alloy steel right after carburizing, quenching, and finishing processes.
two. The centre distance and other major each by optimizing design, the major areas and factors have great compatibility.
3. The benefits, gentle fat, large precision, 42T 45T 47T 48T 49T 50T 51T 52T 428 520 chain wheel motorbike DUKE two hundred one hundred twenty five chain sprockets for KTM HONDA CZPT CZPT SUZUKI massive ability, higher efficiency, higher dependability, prolonged services lifestyle, easy procedure and low noise.
4. Typically the gear velocity reducers are lubricated by the oil sump and cooled normally.
This series velocity reducer can be broad utilized for mining machinery, metallurgical business, Higher high quality JF015E RE0F11A JF571E REOF11B 2WD 1.6T for CZPT transmission portion gearbox transportation, cement market, creating industry, chemical industry, textile market, gentle market and energy market, air compressor double piston 5hp ZheJiang 2008 decide on CZPT belt air compressor etc.
Packaging & Shipping and delivery
Gear
Contact Us
Patent Certificate
Cooperation Partener
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by Cx 2023-06-29
China wholesaler High Precision Speed Reducer Planetary Gear Set Reduction Gearbox for Motor cvt gearbox
Product Description
Product Description
high Precision speed reducer planetary gear set reduction gearbox for motor
Features:
1.AOKMAN high percision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications
Detailed Photos
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Product Parameters
series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
PPG060 | 4800 | |||||||
PPG080 | 6000 | |||||||
PPG120 | 8000 | |||||||
PPG160 | ||||||||
2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
PPG060 | 4800 | |||||||
PPG080 | 6000 | |||||||
PPG120 | 8000 | |||||||
PPG160 |
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment,metallurgy,environmental protection, logistics and etc.
4. Do you sell motors?
Yes,We produce different types of motors.We can provide motors with high quality.
Application: | Motor, Machinery |
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Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Type: | Planetary Gear Box |
Customization: |
Available
| Customized Request |
---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-05-26
China wholesaler Speed Reducer Kh57, Kf57, Kv57 Series Gearbox for Putzmeister Mixer Machine Spare Parts wholesaler
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LOYSEW | KVF37AM56 |
LOYSEW | KVF37AM143 |
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LOYSEW | KA37AM56 |
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LOYSEW | KV37AM56 |
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LOYSEW | KH37AM56 |
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LOYSEW | KVF57AM56 |
LOYSEW | KVF57AM143 |
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LOYSEW | KA57AM56 |
LOYSEW | KA57AM143 |
LOYSEW | KA57AM145 |
LOYSEW | KA57AM182 |
LOYSEW | KA57AM184 |
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LOYSEW | K97AM182 |
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LOYSEW | KA97BAM254/256 |
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LOYSEW | KH97BAM284/286 |
LOYSEW | KH97BAM324/326 |
LOYSEW | KH97BAM364/365 |
LOYSEW | KF97AM182 |
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LOYSEW | KF97AM284/286 |
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LOYSEW | KF97AM364/365 |
LOYSEW | KAF97AM182 |
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LOYSEW | KAF97AM284/286 |
LOYSEW | KAF97AM324/326 |
LOYSEW | KAF97AM364/365 |
LOYSEW | KVF97AM182 |
LOYSEW | KVF97AM184 |
LOYSEW | KVF97AM213/215 |
LOYSEW | KVF97AM254/256 |
LOYSEW | KVF97AM284/286 |
LOYSEW | KVF97AM324/326 |
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LOYSEW | KHF97AM182 |
LOYSEW | KHF97AM184 |
LOYSEW | KHF97AM213/215 |
LOYSEW | KHF97AM254/256 |
LOYSEW | KHF97AM284/286 |
LOYSEW | KHF97AM324/326 |
LOYSEW | KHF97AM364/365 |
LOYSEW | KA97AM182 |
LOYSEW | KA97AM184 |
LOYSEW | KA97AM213/215 |
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LOYSEW | KA97AM284/286 |
LOYSEW | KA97AM324/326 |
LOYSEW | KA97AM364/365 |
LOYSEW | KV97AM182 |
LOYSEW | KV97AM184 |
LOYSEW | KV97AM213/215 |
LOYSEW | KV97AM254/256 |
LOYSEW | KV97AM284/286 |
LOYSEW | KV97AM324/326 |
LOYSEW | KV97AM364/365 |
LOYSEW | KH97AM182 |
LOYSEW | KH97AM184 |
LOYSEW | KH97AM213/215 |
LOYSEW | KH97AM254/256 |
LOYSEW | KH97AM284/286 |
LOYSEW | KH97AM324/326 |
LOYSEW | KH97AM364/365 |
LOYSEW | KAZ97AM182 |
LOYSEW | KAZ97AM184 |
LOYSEW | KAZ97AM213/215 |
LOYSEW | KAZ97AM254/256 |
LOYSEW | KAZ97AM284/286 |
LOYSEW | KAZ97AM324/326 |
LOYSEW | KAZ97AM364/365 |
LOYSEW | KVZ97AM182 |
LOYSEW | KVZ97AM184 |
LOYSEW | KVZ97AM213/215 |
LOYSEW | KVZ97AM254/256 |
LOYSEW | KVZ97AM284/286 |
LOYSEW | KVZ97AM324/326 |
LOYSEW | KVZ97AM364/365 |
LOYSEW | KHZ97AM182 |
LOYSEW | KHZ97AM184 |
LOYSEW | KHZ97AM213/215 |
LOYSEW | KHZ97AM254/256 |
LOYSEW | KHZ97AM284/286 |
LOYSEW | KHZ97AM324/326 |
LOYSEW | KHZ97AM364/365 |
LOYSEW | KT97AM182 |
LOYSEW | KT97AM184 |
LOYSEW | KT97AM213/215 |
LOYSEW | KT97AM254/256 |
LOYSEW | KT97AM284/286 |
LOYSEW | KT97AM324/326 |
LOYSEW | KT97AM364/365 |
LOYSEW | K107AM182 |
LOYSEW | K107AM184 |
LOYSEW | K107AM213/215 |
LOYSEW | K107AM254/256 |
LOYSEW | K107AM284/286 |
LOYSEW | K107AM324/326 |
LOYSEW | K107AM364/365 |
LOYSEW | KA107BAM182 |
LOYSEW | KA107BAM184 |
LOYSEW | KA107BAM213/215 |
LOYSEW | KA107BAM254/256 |
LOYSEW | KA107BAM284/286 |
LOYSEW | KA107BAM324/326 |
LOYSEW | KA107BAM364/365 |
LOYSEW | KV107BAM182 |
LOYSEW | KV107BAM184 |
LOYSEW | KV107BAM213/215 |
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LOYSEW | KV107BAM284/286 |
LOYSEW | KV107BAM324/326 |
LOYSEW | KV107BAM364/365 |
LOYSEW | KH107BAM182 |
LOYSEW | KH107BAM184 |
LOYSEW | KH107BAM213/215 |
LOYSEW | KH107BAM254/256 |
LOYSEW | KH107BAM284/286 |
LOYSEW | KH107BAM324/326 |
LOYSEW | KH107BAM364/365 |
LOYSEW | KF107AM182 |
LOYSEW | KF107AM184 |
LOYSEW | KF107AM213/215 |
LOYSEW | KF107AM254/256 |
LOYSEW | KF107AM284/286 |
LOYSEW | KF107AM324/326 |
LOYSEW | KF107AM364/365 |
LOYSEW | KAF107AM182 |
LOYSEW | KAF107AM184 |
LOYSEW | KAF107AM213/215 |
LOYSEW | KAF107AM254/256 |
LOYSEW | KAF107AM284/286 |
LOYSEW | KAF107AM324/326 |
LOYSEW | KAF107AM364/365 |
LOYSEW | KVF107AM182 |
LOYSEW | KVF107AM184 |
LOYSEW | KVF107AM213/215 |
LOYSEW | KVF107AM254/256 |
LOYSEW | KVF107AM284/286 |
LOYSEW | KVF107AM324/326 |
LOYSEW | KVF107AM364/365 |
LOYSEW | KHF107AM182 |
LOYSEW | KHF107AM184 |
LOYSEW | KHF107AM213/215 |
LOYSEW | KHF107AM254/256 |
LOYSEW | KHF107AM284/286 |
LOYSEW | KHF107AM324/326 |
LOYSEW | KHF107AM364/365 |
LOYSEW | KA107AM182 |
LOYSEW | KA107AM184 |
LOYSEW | KA107AM213/215 |
LOYSEW | KA107AM254/256 |
LOYSEW | KA107AM284/286 |
LOYSEW | KA107AM324/326 |
LOYSEW | KA107AM364/365 |
LOYSEW | KV107AM182 |
LOYSEW | KV107AM184 |
LOYSEW | KV107AM213/215 |
LOYSEW | KV107AM254/256 |
LOYSEW | KV107AM284/286 |
LOYSEW | KV107AM324/326 |
LOYSEW | KV107AM364/365 |
LOYSEW | KH107AM182 |
LOYSEW | KH107AM184 |
LOYSEW | KH107AM213/215 |
LOYSEW | KH107AM254/256 |
LOYSEW | KH107AM284/286 |
LOYSEW | KH107AM324/326 |
LOYSEW | KH107AM364/365 |
LOYSEW | KAZ107AM182 |
LOYSEW | KAZ107AM184 |
LOYSEW | KAZ107AM213/215 |
LOYSEW | KAZ107AM254/256 |
LOYSEW | KAZ107AM284/286 |
LOYSEW | KAZ107AM324/326 |
LOYSEW | KAZ107AM364/365 |
LOYSEW | KVZ107AM182 |
LOYSEW | KVZ107AM184 |
LOYSEW | KVZ107AM213/215 |
LOYSEW | KVZ107AM254/256 |
LOYSEW | KVZ107AM284/286 |
LOYSEW | KVZ107AM324/326 |
LOYSEW | KVZ107AM364/365 |
LOYSEW | KHZ107AM182 |
LOYSEW | KHZ107AM184 |
LOYSEW | KHZ107AM213/215 |
LOYSEW | KHZ107AM254/256 |
LOYSEW | KHZ107AM284/286 |
LOYSEW | KHZ107AM324/326 |
LOYSEW | KHZ107AM364/365 |
LOYSEW | KT107AM182 |
LOYSEW | KT107AM184 |
LOYSEW | KT107AM213/215 |
LOYSEW | KT107AM254/256 |
LOYSEW | KT107AM284/286 |
LOYSEW | KT107AM324/326 |
LOYSEW | KT107AM364/365 |
LOYSEW | K127AM213/215 |
LOYSEW | K127AM254/256 |
LOYSEW | K127AM284/286 |
LOYSEW | K127AM324/326 |
LOYSEW | K127AM364/365 |
LOYSEW | KA127BAM213/215 |
LOYSEW | KA127BAM254/256 |
LOYSEW | KA127BAM284/286 |
LOYSEW | KA127BAM324/326 |
LOYSEW | KA127BAM364/365 |
LOYSEW | KV127BAM213/215 |
LOYSEW | KV127BAM254/256 |
LOYSEW | KV127BAM284/286 |
LOYSEW | KV127BAM324/326 |
LOYSEW | KV127BAM364/365 |
LOYSEW | KH127BAM213/215 |
LOYSEW | KH127BAM254/256 |
LOYSEW | KH127BAM284/286 |
LOYSEW | KH127BAM324/326 |
LOYSEW | KH127BAM364/365 |
LOYSEW | KF127AM213/215 |
LOYSEW | KF127AM254/256 |
LOYSEW | KF127AM284/286 |
LOYSEW | KF127AM324/326 |
LOYSEW | KF127AM364/365 |
LOYSEW | KAF127AM213/215 |
LOYSEW | KAF127AM254/256 |
LOYSEW | KAF127AM284/286 |
LOYSEW | KAF127AM324/326 |
LOYSEW | KAF127AM364/365 |
LOYSEW | KHF127AM213/215 |
LOYSEW | KHF127AM254/256 |
LOYSEW | KHF127AM284/286 |
LOYSEW | KHF127AM324/326 |
LOYSEW | KHF127AM364/365 |
LOYSEW | KA127AM213/215 |
LOYSEW | KA127AM254/256 |
LOYSEW | KA127AM284/286 |
LOYSEW | KA127AM324/326 |
LOYSEW | KA127AM364/365 |
LOYSEW | KH127AM213/215 |
LOYSEW | KH127AM254/256 |
LOYSEW | KH127AM284/286 |
LOYSEW | KH127AM324/326 |
LOYSEW | KH127AM364/365 |
LOYSEW | KAZ127AM213/215 |
LOYSEW | KAZ127AM254/256 |
LOYSEW | KAZ127AM284/286 |
LOYSEW | KAZ127AM324/326 |
LOYSEW | KAZ127AM364/365 |
LOYSEW | KHZ127AM213/215 |
LOYSEW | KHZ127AM254/256 |
LOYSEW | KHZ127AM284/286 |
LOYSEW | KHZ127AM324/326 |
LOYSEW | KHZ127AM364/365 |
LOYSEW | KT127AM213/215 |
LOYSEW | KT127AM254/256 |
LOYSEW | KT127AM284/286 |
LOYSEW | KT127AM324/326 |
LOYSEW | KT127AM364/365 |
LOYSEW | K157AM254/256 |
LOYSEW | K157AM284/286 |
LOYSEW | K157AM324/326 |
LOYSEW | K157AM364/365 |
LOYSEW | KA157BAM254/256 |
LOYSEW | KA157BAM284/286 |
LOYSEW | KA157BAM324/326 |
LOYSEW | KA157BAM364/365 |
LOYSEW | KH157BAM254/256 |
LOYSEW | KH157BAM284/286 |
LOYSEW | KH157BAM324/326 |
LOYSEW | KH157BAM364/365 |
LOYSEW | KF157AM254/256 |
LOYSEW | KF157AM284/286 |
LOYSEW | KF157AM324/326 |
LOYSEW | KF157AM364/365 |
LOYSEW | KAF157AM254/256 |
LOYSEW | KAF157AM284/286 |
LOYSEW | KAF157AM324/326 |
LOYSEW | KAF157AM364/365 |
LOYSEW | KHF157AM254/256 |
LOYSEW | KHF157AM284/286 |
LOYSEW | KHF157AM324/326 |
LOYSEW | KHF157AM364/365 |
LOYSEW | KA157AM254/256 |
LOYSEW | KA157AM284/286 |
LOYSEW | KA157AM324/326 |
LOYSEW | KA157AM364/365 |
LOYSEW | KH157AM254/256 |
LOYSEW | KH157AM284/286 |
LOYSEW | KH157AM324/326 |
LOYSEW | KH157AM364/365 |
LOYSEW | KAZ157AM254/256 |
LOYSEW | KAZ157AM284/286 |
LOYSEW | KAZ157AM324/326 |
LOYSEW | KAZ157AM364/365 |
LOYSEW | KHZ157AM254/256 |
LOYSEW | KHZ157AM284/286 |
LOYSEW | KHZ157AM324/326 |
LOYSEW | KHZ157AM364/365 |
LOYSEW | KT157AM254/256 |
LOYSEW | KT157AM284/286 |
LOYSEW | KT157AM324/326 |
LOYSEW | KT157AM364/365 |
LOYSEW | K167AM254/256 |
LOYSEW | K167AM284/286 |
LOYSEW | K167AM324/326 |
LOYSEW | K167AM364/365 |
LOYSEW | KH167BAM254/256 |
LOYSEW | KH167BAM284/286 |
LOYSEW | KH167BAM324/326 |
LOYSEW | KH167BAM364/365 |
LOYSEW | KH167AM254/256 |
LOYSEW | KH167AM284/286 |
LOYSEW | KH167AM324/326 |
LOYSEW | KH167AM364/365 |
LOYSEW | K187AM254/256 |
LOYSEW | K187AM284/286 |
LOYSEW | K187AM324/326 |
LOYSEW | K187AM364/365 |
LOYSEW | KH187BAM254/256 |
LOYSEW | KH187BAM284/286 |
LOYSEW | KH187BAM324/326 |
LOYSEW | KH187BAM364/365 |
LOYSEW | KH187AM254/256 |
LOYSEW | KH187AM284/286 |
LOYSEW | KH187AM324/326 |
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LOYSEW | K..77AM90 |
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LOYSEW | K..87AM71 |
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LOYSEW | K..87AM90 |
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LOYSEW | K..97AM132ML |
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LOYSEW | K..157AM250 |
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LOYSEW | K..167AM250 |
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LOYSEW | K..57R37AM143 |
LOYSEW | K..57R37AM145 |
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LOYSEW | K..67R37AM143 |
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LOYSEW | K..77R37AM143 |
LOYSEW | K..77R37AM145 |
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LOYSEW | K..87R57AM143 |
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LOYSEW | K..77R37AD1 |
LOYSEW | K..77R37AD2 |
LOYSEW | K..87R57AD2 |
LOYSEW | K..87R57AD3 |
LOYSEW | K..97R57AD2 |
LOYSEW | K..97R57AD3 |
LOYSEW | K..107R77AD2 |
LOYSEW | K..107R77AD3 |
LOYSEW | K..127R77AD2 |
LOYSEW | K..127R77AD3 |
LOYSEW | K..127R77AD4 |
LOYSEW | K..127R87AD2 |
LOYSEW | K..127R87AD3 |
LOYSEW | K..127R87AD4 |
LOYSEW | K..127R87AD5 |
LOYSEW | K..157R97AD3 |
LOYSEW | K..157R97AD4 |
LOYSEW | K..157R97AD5 |
LOYSEW | K..157R97AD6 |
LOYSEW | K..167R97AD3 |
LOYSEW | K..167R97AD4 |
LOYSEW | K..167R97AD5 |
LOYSEW | K..167R97AD6 |
LOYSEW | K..187R97AD3 |
LOYSEW | K..187R97AD4 |
LOYSEW | K..187R97AD5 |
LOYSEW | K..187R97AD6 |
LOYSEW | K..157R107AD3 |
LOYSEW | K..157R107AD4 |
LOYSEW | K..157R107AD5 |
LOYSEW | K..157R107AD6 |
LOYSEW | K..167R107AD3 |
LOYSEW | K..167R107AD4 |
LOYSEW | K..167R107AD5 |
LOYSEW | K..167R107AD6 |
LOYSEW | K..187R107AD3 |
LOYSEW | K..187R107AD4 |
LOYSEW | K..187R107AD5 |
LOYSEW | K..187R107AD6 |
LOYSEW | K..37AD2/P |
LOYSEW | K..47AD2/P |
LOYSEW | K..47AD3/P |
LOYSEW | K..57AD2/P |
LOYSEW | K..57AD3/P |
LOYSEW | K..67AD2/P |
LOYSEW | K..67AD3/P |
LOYSEW | K..77AD2/P |
LOYSEW | K..77AD3/P |
LOYSEW | K..77AD4/P |
LOYSEW | K..87AD2/P |
LOYSEW | K..87AD3/P |
LOYSEW | K..87AD4/P |
LOYSEW | K..87AD5/P |
LOYSEW | K..97AD3/P |
LOYSEW | K..97AD4/P |
LOYSEW | K..97AD5/P |
LOYSEW | K..107AD3/P |
LOYSEW | K..107AD4/P |
LOYSEW | K..107AD5/P |
LOYSEW | K..107AD6/P |
LOYSEW | K..127AD4/P |
LOYSEW | K..127AD5/P |
LOYSEW | K..127AD6/P |
LOYSEW | K..127AD7/P |
LOYSEW | K..157AD5/P |
LOYSEW | K..157AD6/P |
LOYSEW | K..157AD7/P |
LOYSEW | K..167AD5/P |
LOYSEW | K..167AD6/P |
LOYSEW | K..167AD7/P |
LOYSEW | K..187AD5/P |
LOYSEW | K..187AD6/P |
LOYSEW | K..187AD7/P |
LOYSEW | K..19AR71 |
LOYSEW | K..19AR80 |
LOYSEW | K..19AR90 |
LOYSEW | K..29AR71 |
LOYSEW | K..29AR80 |
LOYSEW | K..29AR90 |
LOYSEW | K..37AR71 |
LOYSEW | K..37AR80 |
LOYSEW | K..37AR90 |
LOYSEW | K..39AR71 |
LOYSEW | K..39AR80 |
LOYSEW | K..39AR90 |
LOYSEW | K..39AR100 |
LOYSEW | K..39AR112 |
LOYSEW | K..47AR71 |
LOYSEW | K..47AR80 |
LOYSEW | K..47AR90 |
LOYSEW | K..47AR100 |
LOYSEW | K..47AR112 |
LOYSEW | K..57AR71 |
LOYSEW | K..57AR80 |
LOYSEW | K..57AR90 |
LOYSEW | K..57AR100 |
LOYSEW | K..57AR112 |
LOYSEW | K..67AR71 |
LOYSEW | K..67AR80 |
LOYSEW | K..67AR90 |
LOYSEW | K..67AR100 |
LOYSEW | K..67AR112 |
LOYSEW | K..49AR71 |
LOYSEW | K..49AR80 |
LOYSEW | K..49AR90 |
LOYSEW | K..49AR100 |
LOYSEW | K..49AR112 |
LOYSEW | K..49AR132S/M |
LOYSEW | K..49AR132ML |
LOYSEW | K..77AR71 |
LOYSEW | K..77AR80 |
LOYSEW | K..77AR90 |
LOYSEW | K..77AR100 |
LOYSEW | K..77AR112 |
LOYSEW | K..77AR132S/M |
LOYSEW | K..77AR132ML |
LOYSEW | K..87AR80 |
LOYSEW | K..87AR90 |
LOYSEW | K..87AR100 |
LOYSEW | K..87AR112 |
LOYSEW | K..87AR132S/M |
LOYSEW | K..87AR132ML |
LOYSEW | K..87AR160 |
LOYSEW | K..87AR180 |
LOYSEW | K..97AR100 |
LOYSEW | K..97AR112 |
LOYSEW | K..97AR132S/M |
LOYSEW | K..97AR132ML |
LOYSEW | K..97AR160 |
LOYSEW | K..97AR180 |
LOYSEW | K..107AR100 |
LOYSEW | K..107AR112 |
LOYSEW | K..107AR132S/M |
LOYSEW | K..107AR132ML |
LOYSEW | K..107AR160 |
LOYSEW | K..107AR180 |
LOYSEW | K..127AR132S/M |
LOYSEW | K..127AR132ML |
LOYSEW | K..127AR160 |
LOYSEW | K..127AR180 |
LOYSEW | K..157AR160 |
LOYSEW | K..157AR180 |
LOYSEW | K..167AR160 |
LOYSEW | K..167AR180 |
LOYSEW | K..187AR160 |
LOYSEW | K..187AR180 |
LOYSEW | S37 |
LOYSEW | S47 |
LOYSEW | S57 |
LOYSEW | S67 |
LOYSEW | S67R37 |
LOYSEW | S77 |
LOYSEW | S77R37 |
LOYSEW | S87 |
LOYSEW | S87R57 |
LOYSEW | S97 |
LOYSEW | S97R57 |
LOYSEW | S37AD.. |
LOYSEW | S47AD.. |
LOYSEW | S57AD.. |
LOYSEW | S67AD.. |
LOYSEW | S67R37AD.. |
LOYSEW | S77AD.. |
LOYSEW | S77R37AD.. |
LOYSEW | S87AD.. |
LOYSEW | S87R57AD.. |
LOYSEW | S97AD.. |
LOYSEW | S97R57AD.. |
LOYSEW | S37AM56 |
LOYSEW | S37AM143 |
LOYSEW | S37AM145 |
LOYSEW | SF37AM56 |
LOYSEW | SF37AM143 |
LOYSEW | SF37AM145 |
LOYSEW | SHF37AM56 |
LOYSEW | SHF37AM143 |
LOYSEW | SHF37AM145 |
LOYSEW | SAF37AM56 |
LOYSEW | SAF37AM143 |
LOYSEW | SAF37AM145 |
LOYSEW | SA37AM56 |
LOYSEW | SA37AM143 |
LOYSEW | SA37AM145 |
LOYSEW | SH37AM56 |
LOYSEW | SH37AM143 |
LOYSEW | SH37AM145 |
LOYSEW | ST37AM56 |
LOYSEW | ST37AM143 |
LOYSEW | ST37AM145 |
LOYSEW | S47AM56 |
LOYSEW | S47AM143 |
LOYSEW | S47AM145 |
LOYSEW | SF47AM56 |
LOYSEW | SF47AM143 |
LOYSEW | SF47AM145 |
LOYSEW | SAF47AM56 |
LOYSEW | SAF47AM143 |
LOYSEW | SAF47AM145 |
LOYSEW | SHF47AM56 |
LOYSEW | SHF47AM143 |
LOYSEW | SHF47AM145 |
LOYSEW | SA47AM56 |
LOYSEW | SA47AM143 |
LOYSEW | SA47AM145 |
LOYSEW | SH47AM56 |
LOYSEW | SH47AM143 |
LOYSEW | SH47AM145 |
LOYSEW | SAZ47AM56 |
LOYSEW | SAZ47AM143 |
LOYSEW | SAZ47AM145 |
LOYSEW | SHZ47AM56 |
LOYSEW | SHZ47AM143 |
LOYSEW | SHZ47AM145 |
LOYSEW | ST47AM56 |
LOYSEW | ST47AM143 |
LOYSEW | ST47AM145 |
LOYSEW | S57AM56 |
LOYSEW | S57AM143 |
LOYSEW | S57AM145 |
LOYSEW | SF57AM56 |
LOYSEW | SF57AM143 |
LOYSEW | SF57AM145 |
LOYSEW | SAF57AM56 |
LOYSEW | SAF57AM143 |
LOYSEW | SAF57AM145 |
LOYSEW | SHF57AM56 |
LOYSEW | SHF57AM143 |
LOYSEW | SHF57AM145 |
LOYSEW | SA57AM56 |
LOYSEW | SA57AM143 |
LOYSEW | SA57AM145 |
LOYSEW | SH57AM56 |
LOYSEW | SH57AM143 |
LOYSEW | SH57AM145 |
LOYSEW | SAZ57AM56 |
LOYSEW | SAZ57AM143 |
LOYSEW | SAZ57AM145 |
LOYSEW | SHZ57AM56 |
LOYSEW | SHZ57AM143 |
LOYSEW | SHZ57AM145 |
LOYSEW | ST57AM56 |
LOYSEW | ST57AM143 |
LOYSEW | ST57AM145 |
LOYSEW | S67AM56 |
LOYSEW | S67AM143 |
LOYSEW | S67AM145 |
LOYSEW | S67AM182 |
LOYSEW | S67AM184 |
LOYSEW | S67AM213/215 |
LOYSEW | SF67AM56 |
LOYSEW | SF67AM143 |
LOYSEW | SF67AM145 |
LOYSEW | SF67AM182 |
LOYSEW | SF67AM184 |
LOYSEW | SF67AM213/215 |
LOYSEW | SAF67AM56 |
LOYSEW | SAF67AM143 |
LOYSEW | SAF67AM145 |
LOYSEW | SAF67AM182 |
LOYSEW | SAF67AM184 |
LOYSEW | SAF67AM213/215 |
LOYSEW | SHF67AM56 |
LOYSEW | SHF67AM143 |
LOYSEW | SHF67AM145 |
LOYSEW | SHF67AM182 |
LOYSEW | SHF67AM184 |
LOYSEW | SHF67AM213/215 |
LOYSEW | SA67AM56 |
LOYSEW | SA67AM143 |
LOYSEW | SA67AM145 |
LOYSEW | SA67AM182 |
LOYSEW | SA67AM184 |
LOYSEW | SA67AM213/215 |
LOYSEW | SH67AM56 |
LOYSEW | SH67AM143 |
LOYSEW | SH67AM145 |
LOYSEW | SH67AM182 |
LOYSEW | SH67AM184 |
LOYSEW | SH67AM213/215 |
LOYSEW | SAZ67AM56 |
LOYSEW | SAZ67AM143 |
LOYSEW | SAZ67AM145 |
LOYSEW | SAZ67AM182 |
LOYSEW | SAZ67AM184 |
LOYSEW | SAZ67AM213/215 |
LOYSEW | SHZ67AM56 |
LOYSEW | SHZ67AM143 |
LOYSEW | SHZ67AM145 |
LOYSEW | SHZ67AM182 |
LOYSEW | SHZ67AM184 |
LOYSEW | SHZ67AM213/215 |
LOYSEW | ST67AM56 |
LOYSEW | ST67AM143 |
LOYSEW | ST67AM145 |
LOYSEW | ST67AM182 |
LOYSEW | ST67AM184 |
LOYSEW | ST67AM213/215 |
LOYSEW | S77AM56 |
LOYSEW | S77AM143 |
LOYSEW | S77AM145 |
LOYSEW | S77AM182 |
LOYSEW | S77AM184 |
LOYSEW | S77AM213/215 |
LOYSEW | SF77AM56 |
LOYSEW | SF77AM143 |
LOYSEW | SF77AM145 |
LOYSEW | SF77AM182 |
LOYSEW | SF77AM184 |
LOYSEW | SF77AM213/215 |
LOYSEW | SAF77AM56 |
LOYSEW | SAF77AM143 |
LOYSEW | SAF77AM145 |
LOYSEW | SAF77AM182 |
LOYSEW | SAF77AM184 |
LOYSEW | SAF77AM213/215 |
LOYSEW | SHF77AM56 |
LOYSEW | SHF77AM143 |
LOYSEW | SHF77AM145 |
LOYSEW | SHF77AM182 |
LOYSEW | SHF77AM184 |
LOYSEW | SHF77AM213/215 |
LOYSEW | SA77AM56 |
LOYSEW | SA77AM143 |
LOYSEW | SA77AM145 |
LOYSEW | SA77AM182 |
LOYSEW | SA77AM184 |
LOYSEW | SA77AM213/215 |
LOYSEW | SH77AM56 |
LOYSEW | SH77AM143 |
LOYSEW | SH77AM145 |
LOYSEW | SH77AM182 |
LOYSEW | SH77AM184 |
LOYSEW | SH77AM213/215 |
LOYSEW | SAZ77AM56 |
LOYSEW | SAZ77AM143 |
LOYSEW | SAZ77AM145 |
LOYSEW | SAZ77AM182 |
LOYSEW | SAZ77AM184 |
LOYSEW | SAZ77AM213/215 |
LOYSEW | SHZ77AM56 |
LOYSEW | SHZ77AM143 |
LOYSEW | SHZ77AM145 |
LOYSEW | SHZ77AM182 |
LOYSEW | SHZ77AM184 |
LOYSEW | SHZ77AM213/215 |
LOYSEW | ST77AM56 |
LOYSEW | ST77AM143 |
LOYSEW | ST77AM145 |
LOYSEW | ST77AM182 |
LOYSEW | ST77AM184 |
LOYSEW | ST77AM213/215 |
LOYSEW | S87AM143 |
LOYSEW | S87AM145 |
LOYSEW | S87AM182 |
LOYSEW | S87AM184 |
LOYSEW | S87AM213/215 |
LOYSEW | S87AM254/256 |
LOYSEW | S87AM284/286 |
LOYSEW | SF87AM143 |
LOYSEW | SF87AM145 |
LOYSEW | SF87AM182 |
LOYSEW | SF87AM184 |
LOYSEW | SF87AM213/215 |
LOYSEW | SF87AM254/256 |
LOYSEW | SF87AM284/286 |
LOYSEW | SAF87AM143 |
LOYSEW | SAF87AM145 |
LOYSEW | SAF87AM182 |
LOYSEW | SAF87AM184 |
LOYSEW | SAF87AM213/215 |
LOYSEW | SAF87AM254/256 |
LOYSEW | SAF87AM284/286 |
LOYSEW | SHF87AM143 |
LOYSEW | SHF87AM145 |
LOYSEW | SHF87AM182 |
LOYSEW | SHF87AM184 |
LOYSEW | SHF87AM213/215 |
LOYSEW | SHF87AM254/256 |
LOYSEW | SHF87AM284/286 |
LOYSEW | SA87AM143 |
LOYSEW | SA87AM145 |
LOYSEW | SA87AM182 |
LOYSEW | SA87AM184 |
LOYSEW | SA87AM213/215 |
LOYSEW | SA87AM254/256 |
LOYSEW | SA87AM284/286 |
LOYSEW | SA87AM143 |
LOYSEW | SA87AM145 |
LOYSEW | SA87AM182 |
LOYSEW | SA87AM184 |
LOYSEW | SA87AM213/215 |
LOYSEW | SA87AM254/256 |
LOYSEW | SA87AM284/286 |
LOYSEW | SAZ87AM143 |
LOYSEW | SAZ87AM145 |
LOYSEW | SAZ87AM182 |
LOYSEW | SAZ87AM184 |
LOYSEW | SAZ87AM213/215 |
LOYSEW | SAZ87AM254/256 |
LOYSEW | SAZ87AM284/286 |
LOYSEW | SHZ87AM143 |
LOYSEW | SHZ87AM145 |
LOYSEW | SHZ87AM182 |
LOYSEW | SHZ87AM184 |
LOYSEW | SHZ87AM213/215 |
LOYSEW | SHZ87AM254/256 |
LOYSEW | SHZ87AM284/286 |
LOYSEW | ST87AM143 |
LOYSEW | ST87AM145 |
LOYSEW | ST87AM182 |
LOYSEW | ST87AM184 |
LOYSEW | ST87AM213/215 |
LOYSEW | ST87AM254/256 |
LOYSEW | ST87AM284/286 |
LOYSEW | S97AM182 |
LOYSEW | S97AM184 |
LOYSEW | S97AM213/215 |
LOYSEW | S97AM254/256 |
LOYSEW | S97AM284/286 |
LOYSEW | S97AM324/326 |
LOYSEW | S97AM364/365 |
LOYSEW | SF97AM182 |
LOYSEW | SF97AM184 |
LOYSEW | SF97AM213/215 |
LOYSEW | SF97AM254/256 |
LOYSEW | SF97AM284/286 |
LOYSEW | SF97AM324/326 |
LOYSEW | SF97AM364/365 |
LOYSEW | SAF97AM182 |
LOYSEW | SAF97AM184 |
LOYSEW | SAF97AM213/215 |
LOYSEW | SAF97AM254/256 |
LOYSEW | SAF97AM284/286 |
LOYSEW | SAF97AM324/326 |
LOYSEW | SAF97AM364/365 |
LOYSEW | SHF97AM182 |
LOYSEW | SHF97AM184 |
LOYSEW | SHF97AM213/215 |
LOYSEW | SHF97AM254/256 |
LOYSEW | SHF97AM284/286 |
LOYSEW | SHF97AM324/326 |
LOYSEW | SHF97AM364/365 |
LOYSEW | SA97AM182 |
LOYSEW | SA97AM184 |
LOYSEW | SA97AM213/215 |
LOYSEW | SA97AM254/256 |
LOYSEW | SA97AM284/286 |
LOYSEW | SA97AM324/326 |
LOYSEW | SA97AM364/365 |
LOYSEW | SH97AM182 |
LOYSEW | SH97AM184 |
LOYSEW | SH97AM213/215 |
LOYSEW | SH97AM254/256 |
LOYSEW | SH97AM284/286 |
LOYSEW | SH97AM324/326 |
LOYSEW | SH97AM364/365 |
LOYSEW | SAZ97AM182 |
LOYSEW | SAZ97AM184 |
LOYSEW | SAZ97AM213/215 |
LOYSEW | SAZ97AM254/256 |
LOYSEW | SAZ97AM284/286 |
LOYSEW | SAZ97AM324/326 |
LOYSEW | SAZ97AM364/365 |
LOYSEW | SHZ97AM182 |
LOYSEW | SHZ97AM184 |
LOYSEW | SHZ97AM213/215 |
LOYSEW | SHZ97AM254/256 |
LOYSEW | SHZ97AM284/286 |
LOYSEW | SHZ97AM324/326 |
LOYSEW | SHZ97AM364/365 |
LOYSEW | ST97AM182 |
LOYSEW | ST97AM184 |
LOYSEW | ST97AM213/215 |
LOYSEW | ST97AM254/256 |
LOYSEW | ST97AM284/286 |
LOYSEW | ST97AM324/326 |
LOYSEW | ST97AM364/365 |
LOYSEW | S..37AM63 |
LOYSEW | S..37AM71 |
LOYSEW | S..37AM80 |
LOYSEW | S..37AM90 |
LOYSEW | S..47AM63 |
LOYSEW | S..47AM71 |
LOYSEW | S..47AM80 |
LOYSEW | S..47AM90 |
LOYSEW | S..57AM63 |
LOYSEW | S..57AM71 |
LOYSEW | S..57AM80 |
LOYSEW | S..57AM90 |
LOYSEW | S..67AM63 |
LOYSEW | S..67AM71 |
LOYSEW | S..67AM80 |
LOYSEW | S..67AM90 |
LOYSEW | S..67AM100 |
LOYSEW | S..67AM112 |
LOYSEW | S..67AM132S/M |
LOYSEW | S..77AM63 |
LOYSEW | S..77AM71 |
LOYSEW | S..77AM80 |
LOYSEW | S..77AM90 |
LOYSEW | S..77AM100 |
LOYSEW | S..77AM112 |
LOYSEW | S..77AM132S/M |
LOYSEW | S..77AM132ML |
LOYSEW | S..87AM80 |
LOYSEW | S..87AM90 |
LOYSEW | S..87AM100 |
LOYSEW | S..87AM112 |
LOYSEW | S..87AM132S/M |
LOYSEW | S..87AM132ML |
LOYSEW | S..87AM160 |
LOYSEW | S..87AM180 |
LOYSEW | S..97AM100 |
LOYSEW | S..97AM112 |
LOYSEW | S..97AM132S/M |
LOYSEW | S..97AM132ML |
LOYSEW | S..97AM160 |
LOYSEW | S..97AM180 |
LOYSEW | S..97AM200 |
LOYSEW | S..67R37 |
LOYSEW | S..77R37 |
LOYSEW | S..87R57 |
LOYSEW | S..97R57 |
LOYSEW | S..37AD1 |
LOYSEW | S..37AD2 |
LOYSEW | S..47AD1 |
LOYSEW | S..47AD2 |
LOYSEW | S..57AD1 |
LOYSEW | S..57AD2 |
LOYSEW | S..67AD2 |
LOYSEW | S..67AD3 |
LOYSEW | S..77AD2 |
LOYSEW | S..77AD3 |
LOYSEW | S..77AD4 |
LOYSEW | S..87AD2 |
LOYSEW | S..87AD3 |
LOYSEW | S..87AD4 |
LOYSEW | S..87AD5 |
LOYSEW | S..97AD3 |
LOYSEW | S..97AD4 |
LOYSEW | S..97AD5 |
LOYSEW | S..97AD6 |
LOYSEW | S..37AD1 |
LOYSEW | S..37AD2,AD2/ZR |
LOYSEW | S..47AD1 |
LOYSEW | S..47AD2,AD2/ZR |
LOYSEW | S..57AD1 |
LOYSEW | S..57AD2,AD2/ZR |
LOYSEW | S..67AD2,AD2/ZR |
LOYSEW | S..67AD3,AD3/ZR |
LOYSEW | S..77AD2,AD2/ZR |
LOYSEW | S..77AD3,AD3/ZR |
LOYSEW | S..77AD4,AD4/ZR |
LOYSEW | S..87AD2,AD2/ZR |
LOYSEW | S..87AD3,AD3/ZR |
LOYSEW | S..87AD4,AD4/ZR |
LOYSEW | S..87AD5,AD5/ZR |
LOYSEW | S..97AD3,AD3/ZR |
LOYSEW | S..97AD4,AD4/ZR |
LOYSEW | S..97AD5,AD5/ZR |
LOYSEW | S..97AD6,AD6/ZR |
LOYSEW | S..67R37 |
LOYSEW | S..77R37 |
LOYSEW | S..87R57 |
LOYSEW | S..97R57 |
LOYSEW | S..37AD2/P |
LOYSEW | S..47AD2/P |
LOYSEW | S..57AD2/P |
LOYSEW | S..67AD2/P |
LOYSEW | S..67AD3/P |
LOYSEW | S..77AD2/P |
LOYSEW | S..77AD3/P |
LOYSEW | S..77AD4/P |
LOYSEW | S..87AD2/P |
LOYSEW | S..87AD3/P |
LOYSEW | S..87AD4/P |
LOYSEW | S..87AD5/P |
LOYSEW | S..97AD3/P |
LOYSEW | S..97AD4/P |
LOYSEW | S..97AD5/P |
LOYSEW | S..37AR71 |
LOYSEW | S..37AR80 |
LOYSEW | S..37AR90 |
LOYSEW | S..47AR71 |
LOYSEW | S..47AR80 |
LOYSEW | S..47AR90 |
LOYSEW | S..57AR71 |
LOYSEW | S..57AR80 |
LOYSEW | S..57AR90 |
LOYSEW | S..67AR71 |
LOYSEW | S..67AR80 |
LOYSEW | S..67AR90 |
LOYSEW | S..67AR100 |
LOYSEW | S..67AR112 |
LOYSEW | S..77AR71 |
LOYSEW | S..77AR80 |
LOYSEW | S..77AR90 |
LOYSEW | S..77AR100 |
LOYSEW | S..77AR112 |
LOYSEW | S..77AR132S/M |
LOYSEW | S..77AR132ML |
LOYSEW | S..87AR80 |
LOYSEW | S..87AR90 |
LOYSEW | S..87AR100 |
LOYSEW | S..87AR112 |
LOYSEW | S..87AR132S/M |
LOYSEW | S..87AR132ML |
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LOYSEW | W47AM56 |
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LOYSEW | WF47AM56 |
LOYSEW | WF47AM143 |
LOYSEW | WF47AM145 |
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LOYSEW | WAF47AM143 |
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FAQ
—Why do you choose LOYAL?
LOYAL is a very professional supplier of replacement parts for piston pumps, motors, concrete pump spare parts, gearbox, cylinders, gear pumps and so on
LOYALmajor technicians have 20 years experience. We are not only supplying products to you, but also providing you
benefits and useful suggestion about goods maintenance.
—How about quality of products from LOYAL?
We always pay more attention about quality of our goods from raw material to machining, especially heat treatment to control our quality and precision parts, 100% interchangeable with origins. Stable temperature and enough time heat treatment are strictly controlled by our suppliers to make parts durable.
Warranty: 1 year
—What about delivery and service from LOYAL?
We offer all customers quick response about all inquiries every time. We stock plenty of spare parts, hydraulic pumps and hydraulic motors. If products you demanded in stock, we can delivery in 3 working days after your payment.
In case the products you needed are not in current stock, we can prepare in 2-4 weeks after your payment for hydraulic cylinders, gearbox and gear pumps, in 3-7 days for new hydraulic pumps,hydraulic motors, in 15-20 days for rebuilt hydraulic pumps,hydraulic motors.
Application: | Machinery, Marine, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Expansion |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Three-Step |
Samples: |
US$ 1800/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by CX 2023-05-26
China wholesaler Servo Motor NEMA17 23 34 Right Angle 90degree High Precision Planetary Gearbox Speed Reducer for Servo Motor sequential gearbox
Product Description
General Specification:
Step Angle Accuracy: ±5%
Resistance Accuracy: ±10%
Inductance Accuracy: ±20%
Temperature Rise: 80°C Max
Ambient Temperature: -20°C~+50°C
Insulation Resistance: 100MΩ Min., 500VDC
Dielectric Strength: 500VAC for 1 minute
Shaft Radial Play: 0.02Max (450g-load)
Shaft Axial Play: 0.08Max (450g-load)
Max. radial force:220N (20mm from the flange)
Max. axial force:60N
Specification:
nema 34 closed loop stepper motor
Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
( °) | (L)mm | A | Ω | mH | N.m | No. | Kg.cm | g.cm2 | Kg | |
86HS78-6004XBJED-0.35M | 1.8 | 78 | 6 | 0.27 | 2 | 4.5 | 4 | 1.2 | 1400 | 2.8 |
86HS115-6004YBJED-0.35M | 1.8 | 115 | 6 | 0.36 | 3.8 | 8.5 | 4 | 2.4 | 2700 | 4.3 |
86HS155-6004YBJED-0.35M | 1.8 | 155 | 6 | 0.44 | 3.8 | 12 | 4 | 3.6 | 4000 | 5.9 |
Nema 34 stepper motor
Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
( °) | (L)mm | A | Ω | mH | N.m | No. | Kg.cm | g.cm | Kg | |
JK86HS68-5904 | 1.8 | 67 | 5.9 | 0.28 | 1.7 | 3.4 | 4 | 0.8 | 1000 | 1.7 |
JK86HS68-2808 | 1.8 | 67 | 2.8 | 1.4 | 3.9 | 3.4 | 8 | 0.8 | 1000 | 1.7 |
JK86HS78-5504 | 1.8 | 78 | 5.5 | 0.46 | 4.0 | 4.6 | 4 | 1.2 | 1400 | 2.3 |
JK86HS78-4208 | 1.8 | 78 | 4.2 | 0.75 | 3.4 | 4.6 | 8 | 1.2 | 1400 | 2.3 |
JK86HS97-4504 | 1.8 | 97 | 4.5 | 0.66 | 3.0 | 5.8 | 4 | 1.7 | 2100 | 3.0 |
JK86HS97-4008 | 1.8 | 97 | 4.0 | 0.98 | 4.1 | 4.7 | 8 | 1.7 | 2100 | 3.0 |
JK86HS100-6004 | 1.8 | 100 | 6.0 | 0.36 | 2.8 | 7.0 | 4 | 1.9 | 2200 | 3.1 |
JK86HS115-6004 | 1.8 | 115 | 6.0 | 0.6 | 6.5 | 8.7 | 4 | 2.4 | 2700 | 3.8 |
JK86HS115-4208 | 1.8 | 115 | 4.2 | 0.9 | 6.0 | 8.7 | 8 | 2.4 | 2700 | 3.8 |
JK86HS126-6004 | 1.8 | 126 | 6.0 | 0.58 | 6.5 | 6.3 | 4 | 2.9 | 3200 | 4.5 |
JK86HS155-6004 | 1.8 | 155 | 6.0 | 0.68 | 9.0 | 13.0 | 4 | 3.6 | 4000 | 5.4 |
JK86HS155-4208 | 1.8 | 155 | 4.2 | 1.25 | 8.0 | 12.2 | 8 | 3.6 | 4000 | 5.4 |
Application: | 3D Printer |
---|---|
Speed: | Low Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Driving |
Number of Poles: | 2 |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-04-25
China Good quality Best Selling Hot Speed Reducer Worm Gearbox with CE/ ISO/SGS gearbox definition
Item Description
Merchandise Description
Item Parameters
Packaging & Shipping and delivery
Business Profile
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
Customization: |
Available
| Customized Request |
---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-04-20
China Foot Mounted Helical Gear Speed Reducer Transmission Gearbox with Shaft with Hot selling
Product Description
TRC Collection helical gearbox is a new technology merchandise which developed basing on the modular method, It can be related respectively with motors such as IEC regular motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(),energy from .12kw to 11kw, ratio from 3.66 to fifty eight.seventy eight, Max torque from 120Nm to 1550Nm.It can be link discretionary(foot or flange) and use multi-mounting positions appropriately. This item is broadly utilised in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Characteristics
- Modular construction
- High performance
- Exact grinding, lower sound
- Compact structural design
- Univeral mounting
- Aluminium housing, light in fat
- Carbonize and grinding hardened gears, durable
- Multi-composition, can be mixed in various kinds to meet a variety of transmission situation
Installation:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Model : TRC01 ,TRC02 ,TRC03 ,TRC04
Product Iine :
Testing Room :
Certificates :
Packing & Logistics :
Firm View :
Exhibition :
one.Q:Can you make as for every customer drawing?
A: Yes, we provide custom-made provider for consumers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your phrases of payment ?
A: thirty% deposit ahead of generation,equilibrium T/T just before supply.
three.Q:Are you a trading company or producer?
A:We are a manufacurer with advanced gear and knowledgeable staff.
4.Q:What is your production capability?
A:30000 PCS/Thirty day period
5.Q:Do you have any certification?
A:Indeed, we have CE certificate
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Speed Changing, Speed Reduction |
Hardness: | Hardened Tooth Surface |
Installation: | M1-M6 |
Step: | Single-Step |
Type: | Helical |
Samples: |
US$ 45/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by CX 2023-04-18
China Zq500 Jzq500 Type Gear Speed Reducer Gearbox with Motor differential gearbox
Product Description
If you need to customise non-regular gearbox,
we can custom-made primarily based on drawings or samples!
Item Description
Model Variety | Delicate Area Tooth Reducer | Value | Negotiable |
Assembly Technique | 1-nine | Enter Velocity | 600-1500r/min |
Enamelled Wire | a hundred% Copper Wire | Reducer physique | Metal |
Ratio | eight.23 10.35 twelve.64 fifteen.seventy five twenty.49 23.34 31.5 40.seventeen forty eight.five | Brand name | TXL REDUCER |
Produce Particulars
About Us
Xihu (West Lake) Dis. HangZhou Reducer Co., Ltd. is a national huge-scale business, a national second-degree company, a national innovative organization in discipline management, and 1 of the 500 greatest equipment industry enterprises in China. Our company has far more than one hundred sets of generation products for a variety of types of reducers, and the items are divided into far more than a dozen classes and hundreds of designs.
Mostly including WH series arc cylindrical worm reducer, CW sequence arc cylindrical worm reducer, SCW shaft-mounted arc tooth worm gear reducer, WD WS series cylindrical worm reducer, SWL sequence CZPT series worm gear carry, airplane secondary envelope toroidal worm reducer, TP sequence envelope worm reducer, PW series envelope reducer, CW collection modular reducer, ZQQH ZQSH ZD ZL ZS Z Cylindrical gear reducer, ZDY ZLY Design and growth of ZSY tough tooth surface area equipment reducer, X/B sequence planetary cycloidal needle wheel reducer, 8000 series planetary cycloidal reducer and other non-standard merchandise.
Our manufacturing facility has a complete quality, setting, occupational wellness and safety 3 key management method selection certification, and has a large variety of sophisticated tools and testing devices at residence and abroad these kinds of as Niles forming and grinding equipment imported from Germany, OKUMA horizontal machining center, equipment tests middle and coordinate measuring instrument imported from Japan.
RFQ
Q:What details must I tell you to validate pace reducer?
A: Design/Dimension, Transmission Ratio, Shaft instructions & Order amount.
Q:What if I don’t know which equipment reducer I need?
A:Don’t be concerned, Deliver as considerably data as you can, our group will support you uncover the right 1 you are seeking for.
Q:What need to I provide if I want to order NON-STANDERD speed reducers?
A: Drafts, Proportions, Images and samples if feasible.
Q:What is the MOQ?
A: It is Ok for 1 or tiny parts demo buy for high quality screening.
Q:Who I should contact?
A:Remember to make contact with Eason Li if you require a lot more aid.
Q:How extended need to I wait for the comments following I send the inquiry?
A: Within twelve hours
Q:What is the payment time period?
A:You can shell out via T/T(thirty% in progress+70% prior to shipping and delivery), L/C ,West Union and so forth
Q:What is the delivery time?
A:Usually is twenty-30days soon after get, for unique design or big quantity remember to e-mail to us for checking.
Q:What is the guarantee time?
A:12months
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Model Number | Soft Surface Tooth Reducer | Price | Negotiable |
Assembly Method | 1-9 | Input Speed | 600-1500r/min |
Enamelled Wire | 100% Copper Wire | Reducer body | Steel |
Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | TXL REDUCER |
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Model Number | Soft Surface Tooth Reducer | Price | Negotiable |
Assembly Method | 1-9 | Input Speed | 600-1500r/min |
Enamelled Wire | 100% Copper Wire | Reducer body | Steel |
Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | TXL REDUCER |
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-04-11