Product Description
Product Description
Feature:
A. High power range from 75W to 15KW
B. Dia: 57mm-180mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Gearbox Specification:
|
Gearbox Type |
PLF90/PLE90 |
ZPLF90/ZPLE90 |
||||
|
Deceleration stage |
1 |
2 |
3 |
1 |
2 |
3 |
|
Length |
153 |
176.5 |
199.5 |
187.5 |
222 |
245.5 |
|
Reduction ratio |
Level 1: 3, 4, 5, 7, 10 |
|||||
86mm 450W BLDC motor with PLF90/PLE90 Planetary Gearbox
Other Specification Form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year
| Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 178/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-11-20
China manufacturer DC 12V 200rpm Gear Motor High Torque Electric Micro Speed Reduction Geared Motor Centric Output Shaft 25mm Diameter Gearbox gearbox engine
Product Description
DC 12V 200RPM Gear Motor High Torque Electric Micro Speed Reduction Geared Motor Centric Output Shaft 25mm Diameter Gearbox
1)Product Description:
1°size:Diameter 25mm
2°lifespan:2000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Motor Specification:
| Type | DC 12V 24V Plantary Gear Motor | ||
| Motor Diameter | 25mm | ||
| Voltage | 12v 24v | ||
| Power | ≤1.2W | ||
| Torque | ≤0.8N.M | ||
| Speed | ≤200RPM | ||
| Material of gear | Plastic or Brass | ||
| OEM/ODM Service | Accept | ||
| Usage | Electric height adjustable table ,electric forklift ,vending macine,auto garage door opener,sweeper,vacuum cleaner,industrial machine,other electric tools . | ||
3)Drawing of Motor:
4)Drawing of shaft opinion:
3)Packing details:
4)Factory show:
5)Transfer way:
6)Workshop:
7)FAQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
8) Contact information:
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-10-08
China 12V 390 20000RPM Gearbox with DC Motor Gear Box for Kids Ride-Ons Accessories Electric Ride On Car & Motorcycle Replacement Part with Best Sales
Guarantee: /
Applicable Industries: Other
Weight (KG): .six
Personalized help: OEM, ODM
Gearing Arrangement: Other
Output Torque: Other
Input Pace: Other
Output Speed: Other
Solution Title: RS390 Gearbox For Little ones Run Wheel Cars
Colour: Black / White
Application: Vitality
Use: 4-wheeled Automobiles
Packing: Carton
Top quality: Large Qaulity
MOQ: 10pcs
Substance of gear: Cooper Wheel
Payment: Trade Assurance, Paypal, T/T, Western union
Cargo: Epacket, EMS, chain Sprocket 08B 10B 12B 16B 20B 24B 28B 32B DHL, UPS, Fedex, TNT, Aramex, By Sea , Car Air Compressor Electric powered Tire Pump Mini twelve Volt LED Show Electricity Bank By Air
Packaging Information: 1pc/bag , 50pcs / Carton , or certain quantity prerequisite
Port: HangZhou
1. RS390 generate motor is made up of a higher-energy plastic plate and a higher-quality motor
two. RS390 generate engine is manufactured of high strength plastic board merged with high quality motor
three. Specifically custom-made for vehicle modification ( Large Velocity )Intermediate gear update to iron, more sturdy!
4. Coloration : Black / White
Measurement For Your Decide on:
1. RS390 6V eighteen Oil Seal for CZPT Generate Shaft Oil Seal NBR Rubber oil seal EMS, DHL, UPS, Fedex, TNT, Aramex, Greatest Cost In Inventory OEM 01J Cvt Pulley Package And Cvt Transmission Chain Pulley 01J Car Areas By Sea , By Air
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by Cx 2023-06-15
China 12V DC Micro Gear Motor Flat Gearbox (TT-38) with Great quality
Item Description
A. Specification of 12V DC Micro Gear Motor Flat Gearbox (TT-38):
1). Voltage: 3V, 6V, 12V, 24V
two). Speed: 5-2-36K
B. Company Capacity
1. Creation line
2. Test gear:
3. Certificates:
four Exhibitions And Buyer Go to:
five. FAQ(Q=Issue, A=Response)
Q: What is your major goods?
A:We presently make Brushed Dc Motors, Brushed Dc equipment Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so on. You can check out the requirements for previously mentioned motors on our website and you can electronic mail us to advise needed motors for every your specification way too.
Q:How to decide on a suitable motor?
A:If you have motor images or drawings to demonstrate us, or you have detailed specs like voltage, pace, torque, motor measurement, working manner of the motor, necessary lifestyle time and sounds amount and so on, make sure you do not hesitate to enable us know, then we can advocate suitable motor per your request appropriately.
Q: Do you have personalized provider for your regular motors?
A:Sure, we can personalize per your request for the voltage, pace, torque and shaft dimensions/condition. If you want extra wires/cables soldered on the terminal or require to include connectors, or capacitors or EMC we can make it way too.
Q:Do you have person layout services for motors?
A:Yes, we would like to layout motors individually for our buyers, but it may possibly need to have some mould demand and layout demand.
Q:Can I have samples for screening 1st?
A:Of course, absolutely you can. After verified the needed motor specs, we will estimate and provide a proforma invoice for samples, when we get the payment, we will get a PASS from our account division to continue samples accordingly.
Q:How do you make sure motor high quality?
A:We have our own inspection processes: for incoming supplies, we have signed sample and drawing to make sure competent incoming components for manufacturing method, we have tour inspection in the approach and closing inspection to make confident certified products before shipping and delivery.
Q:What’s your lead time?
A:Normally talking, our normal common merchandise will require twenty five-30days, a bit more time for custom-made goods. But we are very versatile on the lead time, it will is dependent on the particular orders
Q:What’s your payment term?
A:For all our new buyers, we will require forty% deposite, sixty% paid ahead of shipment.
Q:When will you reply following received my inquiries?
A:We will response in 24 hrs when get your inquires.
Q:How can I trust you to make sure my funds is protected?
A:We are licensed by the third get together SGS and we have exported to in excess of 85 nations up to June.2017. You can check our status with our current consumers in your country (if our customers do not head), or you can order via alibaba to get trade assurance from alibaba to make confident your cash is protected.
Q:What’s the minimum buy amount?
A:Our minimal purchase amount relies upon on various motor models, you should electronic mail us to examine. Also, we usually do not take private use motor orders.
Q:What is actually your transport approach for motors?
A:For samples and packages less than 100kg, we normally advise express shipping For hefty offers, we usually propose air shipping and delivery or sea shipping. But it all depends on our customers’ requirements.
Q:What certifications do you have?
A:We at present have CE and ROSH certifications.
Q:Can you ship me your price tag record?
A:Given that we have hundreds of different goods, and price may differ per various specs, we are not in a position to offer a price list. But we can quote inside 24 hrs after acquired your inquirues to make positive you can get the value in time.
Q:Can I visit your firm?
A:Of course, welcome to check out our organization, but please let us know at minimum 2 months in advance to support us make certain no other conferences for the duration of the working day you pay a visit to us. Thanks!
Weclome contact with us if have any inquiries about this motor or other goods!
| Application: | Vending Machine, Coffee Machine |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, Ce, RoHS |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Model | Rated Volt. V | No Load | Load Torque | At Maximum Efficiency | Output power W | Number of gear trains | |||||
| Current | Speed | Current | Speed | Torque | |||||||
| mA | r/min | mA | r/min | Kgf@ cm | N@ m | Kgf@ cm | N@ m | ||||
| TT-38127000-36K | 12 | ≤ 70 | 189 | ≤ 410 | 137 | 1.62 | 0.16 | 6 | 0.59 | 2.2 | 3 |
| TT-38127000-66K | 12 | ≤ 70 | 104 | ≤ 410 | 76 | 2.9 | 0.29 | 10 | 5.98 | 2.2 | 3 |
| TT-38127000-94K | 12 | ≤ 70 | 73 | ≤ 410 | 54 | 4.2 | 0.41 | 12 | 1.18 | 2.2 | 3 |
| TT-38127000-150K | 12 | ≤ 70 | 46 | ≤ 410 | 34 | 6 | 0.59 | 18 | 1.76 | 2 | 4 |
| TT-38127000-196K | 12 | ≤ 70 | 35 | ≤ 410 | 26 | 7.8 | 0.76 | 24 | 2.35 | 2 | 4 |
| TT-38127000-277K | 12 | ≤ 70 | 25 | ≤ 410 | 18.5 | 11 | 1.08 | 33 | 3.23 | 2 | 4 |
| TT-38127000-394K | 12 | ≤ 70 | 17 | ≤ 410 | 13 | 15.8 | 1.55 | 48 | 4.7 | 2 | 5 |
| TT-38127000-624K | 12 | ≤ 70 | 10 | ≤ 410 | 7.5 | 24.1 | 2.35 | 72 | 7.06 | 1.8 | 5 |
| TT-38127000-1166K | 12 | ≤ 70 | 6 | ≤ 410 | 4.5 | 41.3 | 4.05 | 123 | 12.1 | 1.8 | 5 |
| Packing Details | CTN size: 55X35XH18CM 24pcs/CTN N. W. 10Kgs | ||||||||||
| Application: | Vending Machine, Coffee Machine |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, Ce, RoHS |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Model | Rated Volt. V | No Load | Load Torque | At Maximum Efficiency | Output power W | Number of gear trains | |||||
| Current | Speed | Current | Speed | Torque | |||||||
| mA | r/min | mA | r/min | Kgf@ cm | N@ m | Kgf@ cm | N@ m | ||||
| TT-38127000-36K | 12 | ≤ 70 | 189 | ≤ 410 | 137 | 1.62 | 0.16 | 6 | 0.59 | 2.2 | 3 |
| TT-38127000-66K | 12 | ≤ 70 | 104 | ≤ 410 | 76 | 2.9 | 0.29 | 10 | 5.98 | 2.2 | 3 |
| TT-38127000-94K | 12 | ≤ 70 | 73 | ≤ 410 | 54 | 4.2 | 0.41 | 12 | 1.18 | 2.2 | 3 |
| TT-38127000-150K | 12 | ≤ 70 | 46 | ≤ 410 | 34 | 6 | 0.59 | 18 | 1.76 | 2 | 4 |
| TT-38127000-196K | 12 | ≤ 70 | 35 | ≤ 410 | 26 | 7.8 | 0.76 | 24 | 2.35 | 2 | 4 |
| TT-38127000-277K | 12 | ≤ 70 | 25 | ≤ 410 | 18.5 | 11 | 1.08 | 33 | 3.23 | 2 | 4 |
| TT-38127000-394K | 12 | ≤ 70 | 17 | ≤ 410 | 13 | 15.8 | 1.55 | 48 | 4.7 | 2 | 5 |
| TT-38127000-624K | 12 | ≤ 70 | 10 | ≤ 410 | 7.5 | 24.1 | 2.35 | 72 | 7.06 | 1.8 | 5 |
| TT-38127000-1166K | 12 | ≤ 70 | 6 | ≤ 410 | 4.5 | 41.3 | 4.05 | 123 | 12.1 | 1.8 | 5 |
| Packing Details | CTN size: 55X35XH18CM 24pcs/CTN N. W. 10Kgs | ||||||||||
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by CX 2023-04-14
China DM-16RP050 16mm OEM ODM 150rpm 3v 6v 12v 24v high speed small dc motor planetary robot toys brush metal gear reduction box with Hot selling
Guarantee: 6 months
Applicable Industries: Hotels, Garment Shops, Creating Substance Shops, Producing Plant, Machinery Restore Shops, Foods & Beverage Factory, Farms, Cafe, House Use, Retail, Meals Shop, Printing Shops, Construction works , Strength & Mining, Foods & Beverage Retailers, Advertising Organization, Other
Weight (KG): .2 KG
Personalized assist: OEM, ODM, JDM
Gearing Arrangement: Planetary
Output Torque: .2~10kgf.cm
Input Speed: 6000~15000
Output Speed: 1~1000rpm
Operating Existing: .1A-.5A
Gearbox Size: 16mm round
Stall Torque: 1kgf.cm-10kgf.cm
Driving Motor Velocity: 6000rpm-15000rpm
Gears Type: Metallic gear
Shaft diameter: 3mm
Regular Shaft Size: 11.5mm
Certification: CE, Rohs
Software: door lock, robotic
Working Hrs: two hundred-300 several hours
Packaging Specifics: Within plastic tray or foam packed with outer paper cartons
Goods Description Physical appearance size: Goods Specification Gearbox Info:
| Number of stages | 1 | 2 | 3 | 4 | 5 |
| Reduction ratio | 4,4.75 | 16,19,22.five | 64,76,ninety,107 | 256,304,361 428,509 | 1571,1216,1444 1714,2036,2418 |
| Gearbox size “L”mm | 12.two | 15.8 | 19.4 | 23 | 26.6 |
| Breaking torque(kgf.cm) | 2 | 3 | 4 | 5 | 5 |
| Gearbox effectiveness | 90% | 81% | 73% | 65% | 59% |
| Motor design | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output power | Torque | Current | |||||||
| V | mA | r/min | mA | r/min | gf.cm | W | gf.cm | mA | ||||||
| DM-050-006-9000 | 6 | ≤60 | 9000 | ≤260 | 7500 | 8 | 0.6 | ≥30 | ≥550 | |||||
| DM-050-006-12000 | 6 | ≤70 | 12000 | ≤300 | 9300 | 10 | 1. | ≥40 | ≥1000 | |||||
| DM-050-012-9000 | 12 | ≤30 | 9000 | ≤130 | 7500 | 8 | 0.six | ≥30 | ≥300 | |||||
| DM-050-012-12000 | 12 | ≤50 | 12000 | ≤200 | 10000 | 10 | 1. | ≥40 | ≥600 | |||||
| Motor design | RatedVolt. | No load | Load | Stall | ||||||||||
| Current | Speed | Current | Speed | Torque | Output electricity | Torque | Current | |||||||
| V | A | r/min | A | r/min | kgf.cm | W | kgf.cm | A | ||||||
| DM-16RP0500571000-22.5K | 3. | 0.24 | 543.5 | 0.seventy three | 393.six | 0.20 | 0.86 | 0.77 | 2.01 | |||||
| DM-16RP0500069000-107K | 6. | 0.11 | 76.three | 0.29 | 56.six | 0.ninety | 0.fifty two | 3.50 | 0.82 | |||||
| DM-16RP05000611400-361K | 6. | 0.12 | 29.three | 0.34 | 20.8 | 2.58 | 0.55 | 8.93 | 0.86 | |||||
| DM-16RP05001216000-16K | 12. | 0.eighteen | 1037.2 | 0.fifty one | 765.8 | 0.31 | 2.53 | 1.23 | 1.47 | |||||
| DM-16RP05001216000-107K | 12. | 0.twelve | 160.five | 0.forty one | 127.6 | 1.forty four | 1.89 | 7.04 | 1.fifty three | |||||
| DM-16RP05001216000-256K | 12. | 0.12 | 65.7 | 0.forty five | 52.three | 3.36 | 1.80 | 16.forty six | 1.75 | |||||
| DM-16RP05001216000-304K | 12. | 0.12 | 56. | 0.44 | 44.six | 4.00 | 1.eighty three | 19.70 | 1.seventy one | |||||
| DM-16RP05001216000-361K | 12. | 0.15 | 46.6 | 0.forty five | 34.6 | 4.sixty eight | 1.66 | 18.22 | 1.32 | |||||
| DM-16RP05001216000-428K | 12. | 0.12 | 40.6 | 0.forty | 32. | 4.40 | 1.forty five | 20.70 | 1.forty four | |||||
| DM-16RP05001216000-509K | 12. | 0.eleven | 34.three | 0.38 | 26.three | 5.09 | 1.37 | 21.seventy six | 1.28 | |||||
| DM-16RP0500128000-2418K | 12. | 0.07 | 3.3 | 0.12 | 1.9 | 3.5 | 1.forty four | 7. | 0.forty five | |||||
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by czh
China supplier WGM370 6V 12V 24V Small Worm Gear Gearbox With RF-370 Dc Motor For Medical Pump Equipment near me factory
Warranty: 3months-1year
Model Number: WGM370
Usage: Home Appliance, robot,vending machine, medcial device
Type: GEAR MOTOR
Torque: 1.2-10kgf.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 1-50rpm
Continuous Current(A): customized
Efficiency: IE 1
Direction of Rotation: CW/CCW
Gearbox Material: metal
Gearbox length: 46
Gearbox diameter: 32mm
Gearbox ratio: 1:123 to 1:2484
Shaft Material: Carbon Steel or Stainless Steel
Shaft type: D-cut, OEM High Precision Forging Steel Transmission Metal Drive Gear Wheel Spur Gear Pinion round or with hole
Shaft diameter: 6MM
Motor net weight: about 130-160g
Certification: ce
Packaging Details: 1.Standard Corrugated Carton Box 100PCS/Carton, Carton size, 41X26X23CM, 16.5KG net weight 2. As customer’s requested
Port: HangZhou/ZheJiang /HangZhou
WGM370 6V 12V 24V Small Worm Gear Gearbox With RF-370 Dc Motor
1 Specification:
NOTES: (We can use high speed dc motor with different ratio to meet your gear motor speed and high torque requirement) The data sheet just for reference, China CZPT ZSY series Cement industrial gearboxes Gear Boxes and Gear Reduction gear box reduction for Shredder Elevator Other Specifications can make as customer’s requirement
Motor Dimension:
Company Information 1. Basic Information
HangZhou CZPT Co. Ltd is a manufacturer and exporter of various of motors with over 10 years experience.Our product ranges include:1) DC Brush Motor: 6-130mm diameter, 0.01-1000W output power2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power3) DC Planetary Gear Motor: 10-82mm diameter, High quality most powerful 12 volt 24v dc motor for massage chair 24v dc electric for schooter dc hub motor kit 36 volt 350wat 0.1-100W output power 4) Brushless DC Motor: 28-110mm, 5-1500W output power 5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw6) Servo Motor: 42mm to 130mm diameter, 50-4000w 7) AC Gear Motor: 49 to 100mm diameter, short pitch carbon steel lifting chain for car parking 6-140 output power
2. Manufacturing Plant
3. Certifications
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
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A lot more Dependable 36mm 12V dc EPT brushless small electric motor
Principal Characteristics
1.OEM/ODM 36mm Planetary EPTT additionally EPT3650 amp3640 brushless motor
2.Small dimensions dc EPT motor with low velocity and big torque
3.36mm EPT motor offer 3.0Nm torque max and more dependable
4.Appropriate to modest diameter, low sounds and huge torque software
5.Reduction ratio:4,14,19,27,fifty one,seventy one,100,139,189,264,369,516,720
| EPT design no. | Rated voltage | No-load speed | No-load present | Rated speed | Rated torque | Rated existing | Output EPTT | Stall torque | Stall current |
| VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
| TFC3650-2465 | 24 | 6500 | two hundred | 5400 | two hundred | a thousand | eleven.5 | 1150 | 2.6 |
| TFC3650-2440 | 24 | 4000 | one hundred twenty | 3200 | two hundred | 600 | 6.six | a thousand | 2. |
| TFC3650-1245 | twelve | 4500 | a hundred and fifty | 3500 | 230 | 880 | 8.three | 820 | 2.5 |
EPT motor complex information : GMP36-EPT3650-2465-xxx
| Reduction ratio | four | 19 | 51 | 100 | 139 | 189 | 264 | 369 | 516 | 720 |
| Size mm | 26 | 33.five | 40.5 | forty.5 | forty.five | 47.five | forty seven.five | forty seven.5 | forty seven.five | 47.five |
| No-load speed rpm | 1600 | 340 | one hundred twenty five | 65 | 45 | 33 | 23 | seventeen | twelve | 9 |
| Rated velocity rpm | 1300 | 280 | one hundred | 53 | 38 | 28 | 20 | 14.5 | ten | seven.5 |
| Rated torque kg.cm | .6 | 2.7 | six. | twelve | 16.six | 22.five | thirty | thirty | thirty | thirty |
| Max.momentary tolerance torque kg.cm | three.7 | 15 | 35 | sixty nine | 70 | 70 | 70 | 70 | 70 | 70 |
EPT motor complex information : GMP36-EPT3650-2440-xxx
| Reduction ratio | four | 19 | 51 | one hundred | 139 | 189 | 264 | 369 | 516 | 720 |
| Size mm | 26 | 33.five | 40.5 | 40.five | forty.5 | 47.5 | forty seven.five | 47.5 | 47.5 | 47.five |
| No-load velocity rpm | 950 | two hundred | 75 | forty | 28 | 20 | fifteen | 10 | seven.five | 5.5 |
| Rated velocity rpm | 750 | 160 | sixty | thirty | 22 | 16 | twelve | 8 | six | 4.5 |
| Rated torque kg.cm | .6 | two.7 | 6. | 12 | sixteen.six | 22.5 | 30 | 30 | thirty | 30 |
| Max.momentary tolerance torque kg.cm | three.seven | 15 | 35 | sixty nine | 70 | 70 | 70 | 70 | 70 | 70 |
EPT motor complex knowledge : GMP36-EPT3650-1245-xxx
| Reduction ratio | 4 | 19 | 51 | 100 | 139 | 189 | 264 | 369 | 516 | 720 |
| Size mm | 26 | 33.5 | 40.five | forty.5 | forty.five | forty seven.5 | 47.5 | 47.five | 47.5 | forty seven.5 |
| No-load velocity rpm | 1050 | 230 | eighty five | forty four | 32 | 23 | seventeen | 12 | 9 | 6 |
| Rated speed rpm | 875 | 185 | 68 | 35 | 25 | 18 | thirteen | 10 | seven | five |
| Rated torque kg.cm | .7 | 3. | 7. | fourteen | 19 | 24 | 30 | 30 | thirty | thirty |
| Max.momentary tolerance torque kg.cm | two.6 | eleven | twenty five | 50 | sixty eight | 70 | 70 | 70 | 70 | 70 |
Relevant item
Solution Application
| Other Applications: | |
| Organization EPTTs: | ATM, Copiers and Scanners, Currency EPT, Point of Sale, Printers, Vending EPTTs. |
| Foods and EPTTrage: | EPTTrage Dispensing, Hand Blenders, Blenders, Mixers, Espresso EPTTs, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
| Property EPTTrtainment and Gaming: | Gaming EPTTs, Video clip Video games, EPTal Disk Drives, RC and EPTT Toys. |
| Home EPTnologies: | Residence EPT, Air Purifiers and Dehumidifiers, Assortment Hoods, Washers and Dryers, Fridges, Dishwashers, EPTr Treatment, Whirlpool and Spa, Showers, EPT Metering, Coffee EPTTs. |
| Lawn and XiHu (West EPT) Dis.Hu (West EPT) Dis.den: | Garden Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
| Personal Treatment: | Hair Cutting, Hair Treatment, Massagers. |
| EPTT Resources: | Drills and Motorists, Sanders, Grinders, PoEPTTrs, Saws. |
| Digital camera and EPTal: | Online video, Cameras, Projectors. |
EPTT amp Delivery
EPTT: single carton EPTT, 100 pieces for each box.
EPT time:
DHL: 3-five working daEPTT
UPS: 5-seven operating days
TNT: 5-7 operating days
FedEx: 7-9 doing work times
EMS: 12-fifteen functioning days
EPTT Publish: Depends on ship to which place
Sea: Is dependent on ship to which place
Our company
TT EPT (HK) EPTT EPTT, Ltd. has been EPTTizing in micro motors, EPT motors and their respective areas since 2000.
Our products are widely utilized in EPTTrtainment techniques, cars, house and EPTT EPTs and resources and a lot of other people. Our items are reliable and EPTT-lasting, and backed by several years of expertise. We export ninety eight% of our output throughout the world.
By EPTaging our tough-received track record for honesty, dependability and quality, TT aims to carry on as a pioneer in the product sales overEPTT by in search of EPTT associates. If your company is an stop-user of micro-motors, a distributor or an agent, remember to contact us. We appear EPTT to getting in a position to work together with you in the near EPT.
Certifications
FAQ
Q: How to purchase?
A: send us inquiry #8594 EPT our quotation #8594 negotiate particulars #8594 affirm the sample #8594 signal agreement/deposit #8594 mass creation #8594 cargo prepared #8594 harmony/supply #8594 additional cooperation.
Q: How about Sample get?
A: Sample is available for you. you should contact us for information. After we cost you sample price, remember to come to feel effortless, it would be refund when you area formal order.
Q: Which transport way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, EPTT Submit,Sea are available.The other shipping and delivery waEPTTare also obtainable, you should contact us if you need to have ship by the other transport way.
Q: How EPTT is the produce?
A: Devliver time depends on the quantity you purchase. usually it normally takes 15-twenty five functioning times.
Q: My deal has lacking products. What can I do?
A: You should make contact with our assistance staff and we will affirm your orEPTTwith the deal contents.We apologize for any inconveniences.
Q: How to affirm the payment?
A: We take payment by T/T, PayPal, the other payment waEPTTalso could be acknowledged,Remember to make contact with us before you spend by the other payment methods. Also thirty-50% deposit is obtainable, the harmony money ought to be paid out ahead of shipping and delivery.
in Dallas United States sales price shop near me near me shop factory supplier 12V 24V 90V DC Worm Gear Motor manufacturer best Cost Custom Cheap wholesaler
we offer chromed bar and tubes for hydualic and pheumatic cylinders. The group is focused on creating all range of regular roller chains and sprockets, gears & gearboxes, these kinds of as conveyor chain & sprockets , stainless metal chain, agricultural chain and has not just marketed its goods all over china, but also offered a lot more than 65% goods to oversees, which includes Europe, The united states, South-east Asia, and it also has set up storage logistics in areas like Europe. Thanks to our sincerity in giving very best provider to our clients, comprehending of your requirements and overriding sense of accountability towards filling buying demands, 12v 24v 90v DC Worm Equipment EPTT
one)In shape for EPTT that shaft from EPTT spot ninety to the motor.
2)This motor can be created and made according to your requests
a)The output shaft measurement and material can be made in accordance to The customers require.
b)EPTT voltage and other requirements can be produced as for every users’ demands.
c) motor coloration also can be created according to the necessity of end users.
3)We can source you motors with encoder,brake,thermal protector,eletromagnetic brake.
4) it is mostly employed in golfing trolley, jack, Recreational Vehicle pillar raise, folding bicycle, elderly scooter, Grass Trimmer, cleansing EPTT, distant handle golfing trolley and other electric powered equipment.
five)Our organization selection is supplied to these goods as under:
a)Planetary EPTT, DC EPTT, and EPTT parts and many others, these are fabricated from our motor manufacturing facility.
b) Roller EPTT, conveyor EPTT, flat top EPTT, silent EPTT, drag EPTT and many others, these are provided from our EPTT EPTT manufacturing facility.
| product | voltage | torque | present | speed | ratio | EPTT |
| 73ZYT-WOG02-2TW | 12V | 5.27NM | 20A | 136rpm -ten% | 25:1 | 160W |
two.Generation Flow
3.Company Info
In latest ten many years,EPTTry has been focused to the manufacture of the motor items and the major merchandise can be categorized into the following collection, particularly DC motor, DC EPTT motor, AC motor, AC EPTT motor, Stepper motor, Stepper EPTT motor, Servo motor and EPTT actuator collection.
Our motor items are commonly applied in the fields of aerospace industry, automotive market, finXiHu (West Lake) Dis.Hu (West Lake) Dis.al gear, EPTT EPTT, EPTT EPTT and robotics, healthcare tools, office equipment, EPTT EPTTry and EPTT sector, offering customers reputable tailored solutions for driving and managing.
4.Our Providers
one). EPTT Services:
|
Rapid Reply |
All enquiry or e mail be replied in twelve hours, no delay for your company. |
|
Skilled Crew |
Inquiries about merchandise will be replied skillfully, just, best tips to you. |
|
Limited EPTT time |
Sample or little orEPTTsent in 7-fifteen times, bulk or EPT orEPTTabout 30 times. |
|
Payment Option |
T/T, Western EPT,, L/C, and so on, straightforward for your company. |
|
Prior to cargo |
EPTTke images, ship to clients for confirmation. Only confirmed, can be shipped out. |
|
Language Choice |
In addition to EPTT, you can use your own language by e mail, then we can translate it. |
two). Customization Service:
EPTT specification(no-load velocity , voltage, torque , diameter, sound, daily life, tests) and shaft duration can be tailor-created in accordance to customer’s requirements.
5.Certifications
6.Package deal amp EPTT
in Nagoya Japan sales price shop near me near me shop factory supplier Hot Sale 16mm Planetary Gear Box 12V 24V DC Motor High Torque Low Speed Gear Motor Low Noise manufacturer best Cost Custom Cheap wholesaler
In addition, WE CAN Produce Custom-made VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Merchandise In accordance TO CUSTOMERS’ DRAWINGS. If you require any data or samples, you should get in touch with us and you will have our quickly reply. It has established secure cooperation with a lot of nicely known universities and institutes in china such as, Zhejiang College, Jilin College, Specialized committee of countrywide chain drive regular, Institute of nationwide chain generate, Zhejiang application engineering substance institute, Huhan content protection institute and it cooperated to located China First Car chain institute with National chain generate institute.
16mm micro planetary EPTT motor
PG16M050 Series
Dia: Oslash16 moments(42.nine~53.9)mm
Rated torque:1kg.cm~4kg.cm
Description
Product description
| Item identify | PG16050 series,16mm diameter earth EPTT motor |
| EPTT type | carbon-brush commutator |
| Equipment sort | StraigEPTT EPTTwheel planet EPTThead |
| EPTT content | Metal |
| Geartrain material | Metal , Powdered EPTT |
| EPTT at output shaft | Sleeve bearing |
| Lubricant | Grease for high-reduced temperature |
| AXiHu (West Lake) Dis.al enjoy | lt0.3mm |
| Radial play | lt0.05mm(5mm from mounting confront) |
| Rotation course | CW/CCW reversible |
| Backlash at no-load | lt1 deg |
| Running temperature selection | -forty degC~ one hundred degC |
| Sounds (DB) | lt55DB measured at 30cm distance |
| Life time | a thousand several hours (varies by application) |
| OEM amp ODM Support | Obtainable |
| Certification | CE,ROHS,SGS,TUV,IATF16949 |
EPTT and shipping and delivery
Rapidly shipping Date : one-2 months for samples, three-4 weeks for mass manufacturing.
*EPTTproof foam EPTT
*fifty pcs each layer
*three levels every carton
*carton meas.:30*28*13cm
*150pcs/ctn
*N.W.:12kgs
*G.W.:11.2kgs
*recycled picket pallet
*extend film
*binding EPTT
*EPTT mark on each carton and pallet
Certificate
FAQ
Q:one.What sort of motors you can provide?
A: For now, we mostly supply long lasting magnet brushed dc motors (incXiHu (West Lake) Dis.Hu (West Lake) Dis. vibration motors, low voltage dc motors and high voltage dc motors) with diameter selection in 6~80mm and also Dia10~80mm size EPTT motors.
Q:2. Can you send out me a price record?
A: For all of our motors, they are EPT dependent on different specifications like lifetime, sound, voltage, and shaft and so forth. The cost also varies in accordance to annual quantity. So it really is actually challenging for us to supply a cost checklist. If you can share your thorough demands and once-a-year amount, we are going to see what offer we can give.
Q:three. What is actually the direct time for standard purchase?
A: For orders, the stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd lead time is 35-forty daEPTTand this time can be shorter or EPTTer based on distinct design, interval and quantity.
Q:4. Is it attainable for you to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. new motors if we can offer tooling EPTT?
A: Indeed. Make sure you kindly share the detailed requirements like overall performance, dimension, once-a-year quantity, target cost and so forth. Then we are going to make our evaluation to see if we can arrange or not.
Q:5. Can I get some samples?
A: It depends. If only a number of samples for private use or alternative, I am frightened it will be challenging for us to supply since all of our motors are EPTT and no stock obtainable if there is no additional wants. If just sample testing ahead of the official orEPTTand our MOQ, cost and other terms are suitable, we’d enjoy to provide samples.
in Ogbomosho Nigeria sales price shop near me near me shop factory supplier 12V High Torque Worm DC Gear Motor manufacturer best Cost Custom Cheap wholesaler
Our AdvantagesProducts Huge volume in Stock, No MOQ needed We comply with all the international specifications, this kind of as ISO9001 and TS16949 expectations. EPG is a skilled producer and exporter that is worried with the style, development and manufacturing. Complete use has been manufactured of all varieties of superior strategies and technologies to get to excelsior producing.
| Design | Votage(v) | Torque(N.M) | Pace(RPM) | Present(A) | Ratio | EPTT EPTT(W) |
| 90ZYT-WOG-Q | 12 | 22.five | fifty | 40 | 50:one | 240 |
WORM GAER MOTOR
Our Worm EPTT motor is utilised for the computerized gear installment carrying out as actuation part which of excellent high quality, hassle-free installment, straightforward framework and so on at best cost.
EPTT information these kinds of as voltage, speed, EPTT, ratio, recent accordingt o your ask for!
EPTT diameter: sixty three~90MM
2.Manufacturing Movement
3.Company Data
In recent 10 years, EPTTRY has been devoted to the manufacture of the motor items and the primary items can be categorised into the subsequent series, particularly DC motor, DC EPTT motor, AC motor, AC EPTT motor, Stepper motor, Stepper EPTT motor, Servo motor and EPTT actuator collection.
Our motor items are broadly applied in the fields of aerospace sector, automotive market, finXiHu (West Lake) Dis.Hu (West Lake) Dis.al products, EPTT EPTT, EPTT EPTT and robotics, healthcare gear, business office products, EPTT EPTTry and EPTT sector, offering consumers reputable personalized answers for driving and controlling.
4.Our Providers
1). EPTT Provider:
|
Fast Reply |
All enquiry or electronic mail be replied in twelve hours, no hold off for your business. |
|
Skilled Crew |
Questions about goods will be replied professionally, just, very best guidance to you. |
|
Brief EPTT time |
Sample or modest orEPTTsent in 7-fifteen days, bulk or EPT orEPTTabout thirty times. |
|
Payment Choice |
T/T, Western EPT,, L/C, and many others, straightforward for your business. |
|
Before shipment |
EPTTke pictures, ship to consumers for affirmation. Only confirmed, can be transported out. |
|
Language Decision |
Besides EPTT, you can use your personal language by e mail, then we can translate it. |
2). Customization Provider:
EPTT specification(no-load speed , voltage, torque , diameter, sounds, existence, tests) and shaft duration can be tailor-manufactured in accordance to customer’s specifications.
5.Deal amp EPTT