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MY EPA SEMI Automated DIE Cutting Machine

1. Specifications:

 
 
IV. Functions of the machine:
Primary Characteristics:

1. The Bobst sort lower framework can make the slicing platform motion like a scissor, it will understand a complete and easier minimize.
2. Primary worm equipment utilizes alloy copper substance, after the knowledgeable operator’s handbook scraping treatment method and rigorous standard tests, it can makes certain the driving areas ten a long time life.
3. The main chains adopt imported British Renold manufacturer, the distinctions of ten chains are significantly less than .2mm.
4. The join among gear box and driving shaft adopts sleeve and pin framework making certain a sturdy connection.
   1. Velocity:  

The machine adopts frequency controller to obtain stepless velocity acceleration which can get to to 4500 moments per hour. For the duration of genuine production, it can generally operate at 3800 to 4000 instances for every hour according to the good quality of the board. If the high quality of the paper is great, a great operator even can operate the device at 4200 occasions for each hours with out experience also hard.

1. Basic safety:

As it is demonstrated in the photo of the device, the equipment adopts rear component paper feeding method which keeps the operator absent from the die-chopping part. The mounting and adjustment of the die plate is also done exterior of the die-reducing element with sensors and detectors at die-cutting component to make sure that the equipment can not be started when the die-chopping plate is at adjustment standing.
In addition to the sensors at die-chopping part, there are sensor or approach switches at window portion to make the whole machine at checking position to ensure its protection.

1. Procedure usefulness:

There is Male-machine interface set up in the control panel which will exhibits the basic safety status of the machine as well as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to monitor the procedure position at the delivery portion.

1. Primary Buildings and Essential Content Used
   1. Four Primary Large Elements:

They are referring to: bottom station, moving system, higher platform and machine wall. The bottom station is made of grey cast iron -HT 200 the transferring system is ductile iron – QT forty two-10 and the equipment wall is high quality A3 metal.

1. Main Generate:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear types a shifting set to guarantee steady pressure out place of not considerably less than three hundred tons.
The material for the worm shaft is 40Cr with quenching remedy and gear hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-cutting and Creasing Part:

The drive is transferred via crank rod to pendulum which will carry the relocating system to go up and down to get to die-cut and creasing goal.
The pendulum is produced of high high quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 variety automatic die-reducing and creasing device. In comparison with automated die-cutting and creasing device which is utilized for cardboard die-slicing, this variety of semi-computerized die-slicing and creasing equipment is mainly utilised for corrugated board which needs considerably less force for die-reducing, in this circumstance quite some producers have manufactured smaller sized width on the pendulum and smaller diameter on the pendulum shaft. We maintain broader pendulum and greater diameter on its shaft to make our equipment last for a longer existence.
The die-slicing plate employs 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning system to make sure the boarding conveying exact and steady.
The device makes use of gripper bar sort with 12A lengthy joints chain which is much less in weight and much less shock to the intermittent device underneath the precondition to guarantee the energy of the chain. The brand name of the chain is Renold U.K with higher precise and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- light-weight in excess weight and substantial

1. Electrical Portion

The electrical areas are made and assembled in accordance to the European CE common and employs planet vast acknowledged model products.

1. Installation of Die

The die mounting and dismounting adopts facet withdrawing approaches which time conserving and easy for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is simple, handy and trustworthy.

1. Unique Figures of Our Device:
   1. Clever And Special Front Lay Design:

In comparison with the card board sheet, the corrugated board has much more energy. If the corrugated board abnormally reaches to the front lay, it will damage the front lay and the gripper bar when the front lay reaches to its highest place.
Typically the producers will set up sensors on this component to stop the machine when the paper is fed abnormally to the front lay. Nonetheless, when the machine is managing at the higher velocity, the inertia will deliver the machine to operate for a while to make the front lay to its highest stage and then also damage the front lay and the gripper bar.
Our specific design is that when the abnormal board feeding happens and becoming detected, the entrance lay can in no way reaches to its highest stage which helps make free of charge from front lay and gripper bar damages since of abnormal paper feeding.
As it is our special design, so there is no picture to be demonstrated here.

1. Optional Delivery Platform:

In accordance to the requirement of the consumer we can do the supply platform both sq. type or E variety (as demonstrated in the image) . If the client has enough pallets, he can pick square type. If the client does have enough pallet, he can choose, E type platform for which will also offer 4 supply trolleys.

1. Pneumatic Pre-loading and Lifting Action Device:

The pre-loading system is pneumatic pushed. When a single paper measurement is established, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading unit, you can just press the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

1. Dancing Roller Feeding:

Quite some of the die-cutting machine producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
Our equipment uses an added dance roller feeding method whose board feeding time can be lengthen to .6 next. Together with the conveying components it can make an simpler work of the operator and quicker in efficiency of the device.
For example:  If an operator operates the immediate feeding semi-computerized die-cutting machine at 3300 sheets for every hour, he can easily operate our device at 3700 – 4000 sheets for every hour.

1. Conveying Portion:

The board acquired by the dance roller will go by means of a conveying element with belt conveying and belt urgent which can make the board currently being pressed prior to reaching to the front lay.
Before the board reaches to the front lay, he will be repositioned by the aspect lay.
By these approaches, the board conveyed by the dance roller will be a lot more correct and secure when they achieve to the gripper bar.
There is also detector to detect the standing of the board. If board does not occur to the entrance lay at standard position, the detector will ship signals to stop the equipment.

1. Striping Part
   1. Striping is 50 % striping which can strip off three – edge squander of the board.
   2. There are upper chase, middle chase and lower chase exactly where the male, elastic block and female die are placed to strip off the waste.

1. None-quit Feeding and Shipping and delivery

This type of equipment has our patented system – non-quit feeding and shipping features which can minimize the wor ept anxiety of the operator and boost the wor ept efficiency of the device
 
Beneath this program, the pre-piling is at the aspect of the operator. The pre-piled board can be transported underneath the main pile when the primary pile is detected quick of paper.
At the shipping and delivery part, when the board is cut to be about 1 meter, the equipment will push the die-reduce board pile out of the equipment supply portion so that it is effortless for the operator to draw them to the designated location without the require of stopping the device.  

1. Configurations:

/ The use of unique equipment manufacturer’s (OEM) component figures or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our organization and the shown alternative components contained herein are not sponsored, accepted, or manufactured by the OEM. /