Tag Archives: cnc machining parts

China factory OEM Customized Sand 3D Printer & Auto Spare Parts by Rapid Prototyping with 3D Printing CZPT & CNC Machining for Gearbox Housing Case Cover gearbox and motor

Product Description

 

ZheJiang Xihu (West Lake) Dis. CHINAMFG Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.

FHZL has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.

The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.FHZL has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.

Why work with FHZL?

FHZL brand and reputation:

The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).

Strict quality control system:

Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.

Lower cost and shortened delivery time:

patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.

More flexible during process:

In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
 

What’s the technical process for casting?

High precision CNC machines and inspection devices.

 

Our Advantages

(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.

 

FAQ

1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.

2. Can you customize the parts according to the drawing?
We have professional technical dept., we are able to customize your parts according to the drawings.

3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.

4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings

5. What is the period of sample production?
It will take 15~25 days to develop new product.

Type: Clay Dry Sand
Casting Method: Directional Crystallization
Sand Core Type: Resin Sand Core
Application: Auto Parts
Machining: CNC Machining
Material: Aluminium & Aluminum Alloy
Customization:
Available

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Customized Request

gearbox

Importance of Lubrication in Gearbox Performance

Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:

  • Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
  • Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
  • Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
  • Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
  • Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
  • Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
  • Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.

It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.

China factory OEM Customized Sand 3D Printer & Auto Spare Parts by Rapid Prototyping with 3D Printing CZPT & CNC Machining for Gearbox Housing Case Cover   gearbox and motor	China factory OEM Customized Sand 3D Printer & Auto Spare Parts by Rapid Prototyping with 3D Printing CZPT & CNC Machining for Gearbox Housing Case Cover   gearbox and motor
editor by CX 2023-09-28

China high quality Peek Gears CNC Machining Peek Parts for Pump Gear Box with high quality

Product Description

Peek gears cnc machining PEEK parts for pump gear box

1. Precision Cnc stainless steel parts strictly according to customer’s drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedily&professional service
6. Give customer professional suggestion while in the process of customer designing to save costs.Our freight price is often 30-50% lower than customer’s
7. Customers can use PAYPAL and other online payment platform to pay a small amount of sample fee to shorten the sample production time
8. Quality assurance in accordance with ISO9001:2015 and ISO13485:2016

Material Available for CNC Machining

Material Stainless steel SS201 SS303 SS304 SS316 17-4PH SUS440C
Steel  Q235 20#-45#  etc
Brass  C36000(C26800)  C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc
Iron 1213 12L14 1215 etc
Bronze C51000 C52100 C5400etc
Aluminum Al6061 Al6063 Al7075 AL5052 etc
Alloy A2 D2 SKD11 DF2 XW/5 ASP-23

Terms and Conditons 

Our Processing CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, 
Surface finish Hard Coating/Black Anodize/Clear Anodize/Hard Chrome/Clear Zinc/Plasma Niride
Tolerance 0.005mm
QC System 100% inspection before shipment
Drawing format DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc.
Packaging Standard package / Carton box or Pallet / As per customized specifications
Payment Terms 1) Western Union for samples cost or very small order
2) 100% T/T in advance when amount less than 1000USD
3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD.
4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD.
5) L/C payment term for big amount order is acceptable.
Trade terms EXW, FOB, CIF, As per customer’s request
Shipment Terms 1) 0-100kg: express & air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Note

All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email.

 
 

KGL Machinery&Electronics Co., Ltd.(KGL) was founded in 2013, an independent private enterprise that integrated R&D, production, sales and service.KGL is focused on CNC precision machining parts, mainly applied in the field of robotics, communications, medical, automation, and custom-designed complex parts and custom-designed equipment.The core competitiveness is rapid response capability, quality assurance system and cost control ability.We provide value-added services to customers through more technical supporting, high quality product and rapid response business processing.So customers will be more focused on their own business and thus enhance customer value.

KGL Machinery&Electronics Co., Ltd.Now has high precision 3 axis CNC vertical machining center, 4 axis machining center, 5 axis machining center imported from ZheJiang , precision grinding machine, precision wire-cut, EDM and CNC lathe about 50 units.The Max machining range is 2100*1600*800mm, and the machining accuracy can be achieved to 0.005mm.The inspection instrument has CMM, profile projector, digital micro dial, high gauge, ID &OD micrometer, and so on.Professional and experienced management, engineers, inspectors and production staff is about 80.The main processing materials include cast iron, extruded material, steel, aluminum alloy, copper, stainless steel and various engineering plastics.

Our company is aiming at “professional quality and CHINAMFG service”.We have passed ISO9001:2015 and ISO13485:2016 quality management system certification.The company has always been oriented by customer demand and respect for talents, constantly improve their strength, improve service level and quality.With many European and American, Asian and domestic customers, we have established long-term good relationship with common progress.Sincerely expect to join hands with you to create the future.

                                               ISO13485:2003                                                                                                            ISO9001:2008

Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.

Q2:What is the MOQ?
A2:Minimum Order Quantity is 1 piece/set.If you require more qty,the price can be more competitive.

Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to
Choose us as a one-stop solution supplier.

Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.

Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.

Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.

Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

Thank you very much for reading, and warmly welcome to inquiry or visit us.
If any question please feel free to contact.

 

After-sales Service: 24 Months
Type: Forging Operation
Forging Forming Method: Mold Forging
Power Source: Hydraulic Pressure
Feature: Automation
Certification: CCC, ISO9001, CE, ISO14001
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China high quality Peek Gears CNC Machining Peek Parts for Pump Gear Box   with high quality China high quality Peek Gears CNC Machining Peek Parts for Pump Gear Box   with high quality
editor by CX 2023-09-19

CNC near me shop made in China – replacement parts – pto shaft driven hydraulic pump for dump truck Machining Customzied High Precision Hydraulic Shaft Drive Shaft Spline Shaft Shaft Roller with ce certificate top quality low price

We – EPG Team the biggest agricultural gearbox and pto manufacturing unit in China with 5 various branches. For a lot more specifics: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828

CNC  near me shop  made in China - replacement parts -   pto shaft driven hydraulic pump for dump truck Machining Customzied High Precision Hydraulic Shaft Drive Shaft Spline Shaft Shaft Roller with ce certificate top quality low price

pto shaft for bush hog 3210 Our cv entrance axle business comer industries pto guard is bare co pto protect positioned pto shaft tubing sizes in 52111596aa XiHu pto shaft assist bearing HangZhou vw caddy generate shaft Zhejiang eurocardan pto shaft go over removing Province. changing broken pto shaft T The business was qualified by ISO9001:2008 Top quality Management Program. Machining Capabilities
 

Machined Sleeve & Ring Machined Hubs & Disks Machined Shaft & Roll Machined Bar & Block
OD max 1700 mm D max 1600 mm D  max 100 mm D  max 650 mm
ID  max 1500 mm d  max 100 mm L   max 8000 mm L   max 4400 mm
H   max 500 mm H max 800 mm H  max 900 mm Weight max 7500 kg
Weight max 1500 kg Weight max 1000 kg Weight max 4000 kg  

Item Details 
 

Machining Range CNC machining customzied Large Precision pto shaft with splines
Market Served Construction machinery parts,oilfield petroleum parts,engine parts,marine parts,Spare Parts for
Mining Machinery,Coal Mine Drill,Forklift,Agricultural machinery,Railway and train,Excavator,Hydraulic
Field Parts,Shipbuilding parts,Pump spare parts,Industrial Machines,Grinding,Roller Press
Steel Treatment Forging,Q+T(Quenching+Tempering),Solution treatment,Heat treatment 
Forging Technique Forging,open die forging,free forging,ring forging,hot rolling.
Machining Service Rough machining,Precision machining,Milling,Rolling,Hole Drilling,Stamping
Products: CNC Machining Centres
Content: Carbon steel ,Alloy steel ,Stainless steel
Surface treatment: Heat Treatment,Oxide coating,plating,ending,portray,galvanized,plated chrome
Software: Oil and gas,Oilfield,Petrochemcial,Engineering Construction Machinery,Equipment
Chrome thickness: twenty~30micron
Max Length of bar 6000mm
Max Weight of Machined  8000-10000kg
Max OD of Ring 2000mm
Roughness:  Ra 0.2micron (max)
Yield Strength: ≥320 Mpa   
Tensile Strength: ≥580 Mpa  
Main Products: Machined Forging Rings,Machined Shafts,Machined Flat Round Bars,Machined Sleeves,Bushes,Bushing,
Machined Parts,Blocks, Machined shells,Shaft Axle Scroll Axis Rotor Roll 

Primary Equipment List(Forging & Machining Middle )
 

Factory Machine Quantity/Set Situation
5 Ton Hydraulic Hammer 1 Outstanding
2500 Ton Friction Press one Outstanding
Heating Furnace 2 Excellent
Procedure 1 Very good
Cutting Machine 5 Great
CNC Machining Center 4 Exceptional
CNC Lathe fifteen Excellent
CNC Drilling three Excellent
CNC milling Machine 10 Superior
Grinding Machine two Superior
Pneumatic Marking Machine one Great
CNC Packing Machine one Very good

Process 
Ingot→heat → forging → Heat treatment (Normalizing+ tempering) → Inspection
→rough machining→UT →2nd Heat treatment →finishing machining →Inspection → area treatment→Packing →Shipping

Machining Benefit

30 several years experience in forging and machining

Superb Manufacturing technique

Offer sample, one particular piece is 1 orderCustomized you the most suitable merchandise


 

CNC  near me shop  made in China - replacement parts -   pto shaft driven hydraulic pump for dump truck Machining Customzied High Precision Hydraulic Shaft Drive Shaft Spline Shaft Shaft Roller with ce certificate top quality low price