Product Description
Product Parameters
| Name | Grey / Ductile Iron Casting |
| Material | Iron |
| Process | Sand Casting, Shell Casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment, etc. |
| Machining equipment | CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine |
| Lead time | 15-25 days, depending on the structure and size |
| Available software | Auto CAD, Solid work |
| Material standard | ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS |
| Surface treatment | Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc. |
| Machining equipment | CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine |
| Quality control | The defective products rate is less 0.1%. |
| Application | Engine parts,Auto parts, Machinery Parts,Rail Train parts, Truck Parts,Tractor Parts,Construction Equipment ,Agriculture Equipment, Other industrial fields. |
Product Parameters
Detailed Photos
Our Advantages
1 Technical advantages
DAO specializes in independent development and design. Our engineers are skilled in software such as AUTOCAD, PROE, SOLIDWORKS, and UG. We can design, develop, produce, and deliver your products based on your drawings, samples, or just 1 idea. Our company has 15 outstanding technical engineers, of which 10 have over 10 years of work experience and extensive understanding of conventional mechanical structures. This has made our clients highly recognized our abilities, and our company has also solved many difficulties for our clients. We hope that our experience can also help you solve these difficulties.
2 Production advantages
Our company has advanced and comprehensive sheet metal processing equipment, pre-treatment lines, powder spraying lines, paint spraying lines, etc. We also have machining centers, turning and milling composite, and gantry machining centers and other machining equipment. With advanced equipment, the corresponding speed is fast, efficiency is high, quality is stable, and the plan is clear, meeting the process requirements of different products, ensuring the size of product processing and the appearance effect after assembly, and ensuring the delivery time of products.
3. Quality assurance
1. Quality control
1) Inspection of raw materials CHINAMFG arrival at our factory – Incoming Quality Control (IQC)
2) Check details before running the production line
3) Conduct full inspection and patrol inspection (IPQC) in mass production process quality control
4) Inspection of goods after completion – Final Quality Control (FQC)
5) Inspection of goods after completion – Outgoing Quality Control (OQC)
2. Detection ability
We can provide comprehensive testing methods and reports for raw materials, production processes, and finished products, such as chemical composition, mechanical properties, hardness, metallographic structure, full size, adhesion, color difference, glossiness, etc
Packaging & Shipping
FAQ
Q: Do you make customized products or finished parts?
A: We make OEM or ODM products, all parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us.
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission. And we can CHINAMFG the NDA before you send the drawing.
Q: What is the MOQ?
A: Usually we don’t set MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, sample cost is needed, but we will return it back when proceed into mass production. If a tooling is needed, we will charge the mold fee before starting.
Q: What’s your products range?
A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
Q: What’s machining machines do you have ?
A: Cnc punch press, Laser cutting machine,Cnc bending machine,etc..
Q: Do you have any test equipment?
A: Yes, we have Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
Q: How to deal it when they are found to be in poor quality?
A: Please rest assured that all of our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, sending us some pictures or videos or send the defective products to us for replacement.
| Type: | Clay Dry Sand |
|---|---|
| Casting Method: | Sand Casting |
| Sand Core Type: | Clay Dry Sand or Aluminum Material or Wood Materia |
| Application: | Engineering Plant, Machine Tool etc |
| Machining: | CNC Machining |
| Material: | Iron/Steel/Alloy Steel/Stainless Steel/Aluminum |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-10-07
China wholesaler 24mm Gas Grass Cutter Spare Parts Power Gearbox best automatic gearbox
Product Description
1. More than 18 years experience of garden machinery
2. Factory direct price
3. Have 2 or 3 new model every year
4. Nice quality,Full refund in case of bad quality
5. Small orders welcome
6. Quick shipping within 10 days
7. VIP Buyer One-Stop Service
8. Engineers Provide technical services.
Product Description
Company Information
Chain saw assembly
Earth auger
Work shop
Packaging & Shipping
Exhibition
| Type: | Professional Mowers |
|---|---|
| Moving Way: | Mount Type |
| Cutter Type: | Rotary Lawn Mower |
| Applicable Area: | 500-1000m² |
| Feature: | 2-Stroke, 4-Stroke, Single Cylinder, Forced Air Cooling, Anti-Slip |
| Certification: | CE, GS |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-10-04
China Standard 24mm Universal Gearhead Gearbox for Strimmer Trimmer/Brush Cutter best automatic gearbox
Product Description
WHY CHOOSE US ?
1. More than 15 years experience of garden machinery
2. Factory direct price
3. Have 2 or 3 new model every year
4. Nice quality,Full refund in case of bad quality
5. Small orders welcome
6. Quick shipping within 10 days
7. VIP Buyer One-Stop Service
8. Engineers Provide technical services
Product Display:
Company Information
Work Shop
Package & Shipping
Exhibition
Any models,any logo acceptable,leave an inquiry to know more details about price,packing,shipping discount and anything you want!
| Certification: | CE |
|---|---|
| Power Source: | Gasoline |
| Type: | Trimmer Head |
| Material: | Iron |
| Feature: | 2-Stroke/4-Stroke |
| Product Name: | Gear Box |
| Samples: |
US$ 12.65/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-30
China manufacturer Forklift Parts Mechanical Transmission Gearbox Diesel Forklift Transmission Internal Combustion Forklift Transmission best automatic gearbox
Product Description
Product Description
Mechanical Transmission Gearbox- QTJD18/25/30/38 SERIES
Suitable for 1.5tons,2tons 2.5tons,3tons,4tons forklift.
Brand:TCM,HELI,DOOSAN,HANGCHA,…..
Independent development; multiple patented design applications; all technical specifications reach the domestic advanced level. It is mainly used in 1.5-4T mechanical diesel forklift trucks. It is the first choice for engineering mechanical transmission assembly device
Product Parameters
| Transmission Model | QTJD18 / QTJD18II | QTJD25 / QTJD25II | QTJD30 / QTJD30II | QTJD38 / QTJD38II | |
| Match Engine Rated Power(kw) | 25~31 | 33~40 | 42~48 | ||
| Match Engine Rotating Speed(r/min) | 2300~2600 | 2250~2650 | 2400~2650 | ||
| Match Engine Max Output Moment(N.m) | 85~131 | 140~179 | 174~206 | ||
| Transmission Ratio | Forward I(F1) | 46.3488 | 37.571 | 42.224 | |
| Forward II (F2) | 20.0506 | 16.0405 | 18.2662 | ||
| Backward I (R1) | 45.6639 | 36.5311 | 41.6 | ||
| Backward II(R2) | 19.7543 | 15.8034 | 17.9962 | ||
| Synchronizer Pattern | Inertial lock-ring | ||||
| Shift Pattern | Manual Shift | ||||
| Input Shaft Rotating Speed | Clockwise( from input ) | ||||
| Lubricating Oil | GL-5 85W-90 Heavy Load Vehicle Gear Oil | ||||
| Working Oil Temperature(ºC) | 60~80 | ||||
| Top Working Oil Temperature(ºC) | 120(no more than 5 mins) | ||||
| Shape the Size(Length x Width x Height)(mm) | 760×400×320 | 851×420×400 | |||
| Model II Shape the Size(Length x Width x Height)(mm) | 760×470×445 | 851×470×490 | |||
| Net Weight(kg) | 105/125 | 132/165 | |||
| Match Engine | China 485/490/495/498 diesel engine, Dachai, China gasoline engine, Nissan, Mitsubishi, Kubota, Yammar , General . | ||||
Main characteristics:
1.Inertia clamping ring synchronizer is adopted to assure flexible and reliable gear shift without impact.
2.The high-strength alloy material box cast by using resin sand process is flat in appearance, thus effectively solving the internal defects of castings.
3.Domestic and foreign high-quality components are adopted to assure excellent sealing performance.
4.Strong bearing capacity; high transmission efficiency and reliable operation of complete machine
The company is specialized in the production of engine gears, gears of transmission, and gears used for various construction machinery and vehicles. The company owns various kinds of high-grade, precision and advanced machining equipment (photos) which can economically and efficiently machine and produce transmission parts like spur gear, helical gear, multi-link gear, internal gear, small-taper teeth, crowned teeth, sharp and thin teeth, worm gear and chain gear.
Gear machining range:
1.Maximum modulus: 8
2.Maximum outer diameter: φ500
3.Accuracy grade:4 Grade GB/T 10095-2008
Our Advantages
Company Profile
HangZhou CHINAMFG Industry Co., Ltd. is located in the beautiful HangZhou city. We specialize in the production of trailer parts, axle and transmission of engineering machinery and special engineering and agricultural machinery.
Over the past years, CHINAMFG Industry has invested 4 manufacturing plants in China. Following the principle of “quality assurance, abiding by the contract, reciprocity, mutual benefit and first-class services”, we have won the trust from our clients both at home and abroad.
Our annual sales amount reaches USD 5 million and our products have been exported to North and South America, Europe ,Africa,South Asia and the Middle East.
We sincerely hope to become your earnest business partner and your contact will be warmly welcomed.
| After-sales Service: | All Lifecycle |
|---|---|
| Warranty: | 1 Year |
| Material: | Carbon Steel |
| Surface Treatment: | Baking Paint |
| Customized: | Customized |
| Standard: | Standard |
| Samples: |
US$ 800/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-22
China Best Sales Gearbox 6DCT450 Automatic Transmission Gear Box for CZPT CZPT CZPT gearbox design
Product Description
Gearbox 6DCT450
Gearbox 6DCT450 Automatic Transmission Gear Box for CHINAMFG CHINAMFG Great Wall
The 6DCT250 front-transverse transmission has 6 CHINAMFG gears and 1 reverse gear. The even (2, 4, 6, R) and odd-numbered gears (1, 3, 5) are divided into 2 partial transmissions. The engine and the 2 partial transmissions are connected by means of a dry dual clutch
Product Parameters
| 6DCT250 Transmission | |
| Model: | 6DCT250 |
| Max torque capacity: |
240 – 280 N·m |
| Installation length: | 350-400 mm |
| Gear spread ratio: | max. 7.2 |
| Weight: | 72-82 kg (incl. damper/DMF) |
| Ratio 1st gear: | 15-18.5 |
The engine was installed on:
- for Ford Fiesta
Comments by Customer
Factory View
| Application: | Car |
|---|---|
| Function: | Clutch |
| Installation: | Vertical Type |
| Type: | Cylindrical Gear Box |
| Transport Package: | Neutral |
| Specification: | 75kg |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-15
China factory CZPT CZPT Truck Gearbox Spare Parts Gearbox Support Wg9770590324 automatic gearbox
Product Description
| Product Name | sinotruk howo/shacman spare parts |
| Application | sinotruk howo/shacman heavy duty trucks |
| Warranty | 3-6 months |
| Material | Metal, plastic, and other |
| Package | Customised |
| After-sales Service: | Onsite Installation, Video Technical Support |
|---|---|
| Warranty: | 6 Months |
| Type: | Chassis |
| Certification: | ISO9001 |
| Driving System Parts: | Frame |
| Electrical System Parts: | Starting System |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-08
China Professional CZPT 765UV Gearbox on Center CZPT Irrigation System automatic gearbox
Product Description
UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.
UMC stands behind its products and is committed to manufacturing the best products for a global market.
740-U 50:1 Ratio
Designed for longer spans, larger wheels, and heavier towers.
Features and Benefits
- 2.25 inch output shaft
- 50:1 gear ratio
- Cartridge input and output seals
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- Universal mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and input shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CZPT and lateral move/ linear systems that come standard with these specifications.
Features and Benefits
- 2.25 inch extended output shaft
- 52:1 gear ratio with 25° pressure angle
- Cartridge input and output seals
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- Universal mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and ductile iron input shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
760-UV Gearbox
Designed for corner systems and lateral move carts where an extended output shaft is required
Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.
The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.
Features and Benefits
- 2.5″ output shaft
- 52:1 gear ratio with a 25° pressure angle
- Unique dual input and output seal design
- 20% more torque capacity than the standard 740
- Bronze gear optional
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- 11-Bolt mounting pattern
- Full cycle expansion chamber with aluminum cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and ductile iron input shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
TNT-2 Gearbox
Designed for applications where the irrigation system may need to be towed
This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.
The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CZPT or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.
Features and Benefits
- 2.25″ output shaft
- 50:1 gear ratio
- Dual input seals with triple lip output seals
- Bronze gear optional
- Input shaft guard
- External seal protectors for input and output seals
- Top oil fill plug
- 11-Bolt mounting pattern
- Full cycle expansion chamber with stainless steel cover
- Filled with extreme pressure worm gear oil
- Steel output shaft and input shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
760-UV Bronze Gearbox
Designed for the most extreme conditions where an extended output shaft is required.
Growers typically use The UMC 760-UV bronze gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.
The UMC 760-UV Bronze final drive gearbox is our largest and most durable gearbox with an extended output shaft designed for the most extreme growing conditions. It features a high strength aluminum bronze bull gear and a heat treated steel worm gear giving it a much higher load capacity than the standard 760-UV. Additionally, this gear combination greatly reduces gear wear, extending the useful life of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.
Features and Benefits
- 2.5″ output shaft
- 52:1 gear ratio with a 25° pressure angle
- Unique dual input and output seal design
- Bronze Gear
- Heat Treated Steel Worm Gear
- Larger input bearings
- Input shaft guard
- External seal protectors for input and output seals
- 11-Bolt mounting pattern
- Full cycle expansion chamber with aluminum cover
- Filled with extreme pressure worm gear oil
- Steel output shaft
- Tapered roller bearings
- Includes carriage bolts and nuts
- Dual ended input shaft
- Also Available Assembled in the USA
UMC is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT continue to define and redefine industry standards for gearbox performance, quality, features and technology. CZPT gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.
| Application: | Motor, Agricultural Machinery, Agricultural |
|---|---|
| Function: | Speed Reduction |
| Hardness: | Hardened |
| Type: | Worm and Wormwheel |
| Manufacturing Method: | Cast Gear |
| Changes Way: | Mixed |
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-05
China Standard CZPT Hw19710t Hw10 Series Transmission Parts Sub Gearbox Az9003991125 Az9003991130 Spacer automatic gearbox
Product Description
Main Gearbox Parts:Transmission Front Housing & Control System, Transimission Housing -Middle, Lay Shaft, Main Shaft, Idle Wheel, Sub Gearbox 1, Sub Gearbox 2, Import Shaft and Cover, Small Cover, Fork Shaft(HW19710), (HW19710)/Pump and Pipe(HW19710), Air Pipeand.
|
PART(S) NUMBER |
Part Name |
|
AZ2203040405 |
Main Shaft Ass. |
|
AZ |
Lay Shaft-left |
|
AZ |
Lay Shaft-right |
|
AZ2203210040 |
Small Cover Ass. |
|
WG2215710009 |
Synchronizer Ring |
|
WG2203250003 |
Double H Valve |
|
WG220325571 |
Pneumatic Control Valve |
|
WG2209280003 |
Pressure Switch |
|
Q2881016F9 |
Set Screw |
|
WG2214260001 |
Clutch Release Fork |
|
AZ2220000001 |
Transmission Front Housing |
|
AZ225711005 |
Transmission Middle Housing |
|
AZ |
Lay Shaft Forth Gear |
|
WG |
Idler Shaft |
|
AZ225710040 |
Range Gear Subbox Ass. |
|
WG2225100002 |
Planetary Rack |
|
AZ2225100001 |
Output Shaft |
|
WG2229100042 |
Fork Pendulum Block |
|
WG2222100009 |
Range Block Cylinder |
|
WG225710009 |
Odometer Connector Ass. |
|
AZ2225715715 |
Transmission Back Housing |
|
WG2229571001 |
Synchronous Push Block |
|
WG2215710004 |
Planetary Wheel |
|
WG2222571001 |
Input Shaft End Cap |
|
WG2229210041 |
Support Rod Ass. |
|
WG2229210014 |
Sensor Drive Ring |
|
AZ2214215713 |
Shift Head |
|
WG2229270003 |
Gear Selection Support Shaft |
|
WG2203240005 |
Oil Pump Ass. |
|
Female Screw |
Sincere to customer and in good faith of quality is our forever followed motto. It’s the basement to be a human and on business. We take all responsibility for our products and service sincerely.
Company brief introduction:
We are established in 2571. The company is located in HangZhou City, ZheJiang Province, where CZPT is located.Sincere to the customer and in good faith of quality is Deruna Heavy Truck Parts forever followed motto. It’s the basement to be a human and do business. We take all responsibility for our products and service sincerely.
Main product:
Our company specializing in the manufacturing and wholesale of China National Heavy Duty Truck, ZheJiang Heavy Duty Truck, Beiben truck, CZPT truck and its related accessories. We mainly engage in various accessories products such as truck parts, cylinder blocks, crankshafts, diesel engines.
1.Power parts, including engines and peripheral parts [such as starters, generators, superchargers, various filter elements, etc.
2. Driving Part [also called transmission part], including clutch, gearbox, transmission shaft, axle, etc.;
3. Suspension part, including front and rear steel plates and fasteners, balance shaft, thrust rod, etc.
4. Steering part, including steering gear and Horizontal pull rods, etc.
5. Electrical appliances and valve parts, including various types of electrical switches, wiring harnesses, bulbs, and various braking components (valves).
6. Control and cargo parts, namely cab and cargo compartment.
7. Frame [that is, the beam] and so on.
Overseas market at present:
Our sales have averaged over 10 years of experience in exporting, and are proficient in all processes of business operation which can efficiently fulfill customer needs.
We currently export to 37 countries, and the client partners from Russia, New Zealand, Fiji, Papua New Guinea, Malaysia, Zambia, South Sudan, United Arab Emirates, Zimbabwe, Colombia and so on. We can also help you to supply registration documents of the importing in different countries. Welcome new and regular customers to contact us to establish future business relationships and achieve common success!
Q: What if I can not provide part number for reference?A: If no part number, we can judge and quote the requested parts by engine name-plate or photos; It would be great if you could provide us with the chassis number(VIN) so that we can provide a more comprehensive analysis and accurate quote feedback based on your truck model.
Q: Can we buy 1 pcs of truck parts for quality testing?A: Yes, we are glad to send 1pcs item for quality testing if we have the truck parts of you need in stock.
Q: Do you test all your goods before delivery?A: Yes, we have 100% test before delivery.
Q: How do you make our business long-term and good relationship?A: We keep good quality and competitive price to ensure our customers benefit; We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Q: How long is the production time of the goods?A: We have sufficient stock of regular specifications for immediate delivery; Non-conventional specifications generally require stocking for about 7-10 days; Large quantities order need to be in stock for about 15-20 days.
Q: What is the packing?A: Neutral packing of paper carton or wooden case. Or we customize the packaging according to your requirements
| Application: | Car, Truck |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Optional |
| Step: | Optional |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2023-08-30
China Standard GS Good Quality Nmrv 030 Nmrv 050 Gearbox with Electric Motor 0.75kw 3kw best automatic gearbox
Product Description
Nmrv Nrv Low Speed Rpm Worm Speed Gear/ Gearbox / Reduction / Gear Box
Worm Gearbox Specification
Detailed Pictures
Other Related Products
Company Overview
Exhibitions:
Certificates:
About Greensky Mechanical
HISTORY: Greensky is a mechanical brand of CZPT Power Co., Ltd. With over 10 years’
mechanical manufacturing experiences, CZPT Power always strictly stands on the
principle of Best Customer Satisfaction.
QUALITY: Material Inspection, Production Control, Finished Goods Test, Pre-dellivery Inspection
MISSION: “Once and forever” is our goal to serve customers in the world. Once we do
business with customer, we will do business forever.
MARKET: 30 different countries, mainly Germany, Austria, Japan, USA and Middle-East.
DELIVERY: 100% on-time delivery Guaranteed.
SERVICES: Fast response in English, German, Japanese and Chinese languages.
OEM: Customized orders are welcome at CZPT Power.
Greensky Mechanical Products include:
1. AC (gear) motor
2. DC & BLDC (gear) motor
3. Worm gearbox
4. Helical gearbox
5. Coreless motor
6. External rotor motor
7. Motor controller
8. Customized motor
If you are looking for motors and gearboxes, please tell us about your requirement. We will provide a suitable drive solution for you.
We hope you enjoy cooperating with us.
| Application: | Motor, Machinery, Marine, Toy, Agricultural Machinery, Industrial Worm Gearbox |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Full Ranges |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-08-24
China factory Lgcm Wheel Loader Complete Automatic Transmission Gearbox components of gearbox
Product Description
LGCM Wheel Loader Complete Automatic Transmission Gearbox
Product Specifications
| Standard | Standard |
| Origin | Made in China |
| Delivery Time | 7 Days After Payment |
| Material | Iron |
| Application | Forklift, Tractor, Crane, Construction Machinery |
| Warranty | 3 months |
| Transport Package | Wooden or Clients Request |
Detailed Photos
View more products,click here…
Company Profile
Our Factory
Packaging & Shipping
We have been engaged in foreign trade for many years,and have very rich experience in sea transportation.According to past cases,each of our goods is intact and delivered to customers on schedule.
Certifications
Our factory has passed various certifications including ISO9000; CE and so on.
FAQ
1.How long is your lead time?
15-20days after receiving the deposit
2.How is the warranty?
Our warranty time is 6 months from date of machine arriving at your destination port.
3.Do you have any machine in stock?
No, every machine is manufactured according to customer request. This ensures higher quality.
4.Could you do OEM?
Yes, OEM is acceptable. We could make the unique machine as per your specific configuration and requirements.
5.What is the advantage of LAIGONG?
All of our machines passed CE test, We strictly follow the CE standard to produce the loaders, and each of them is passed our rigorous inspection.
Our factory is passed ISO9000 and ISO4000 test.
6.What kind of service can we get from LAIGONG?
If there is any using problem, we can provide online or video guidance.
If there is any quality problem, we will provide solutions through your pictures or your description, or our local dealer could also service on-site.
Our service department has no holiday, always stand by for you and respond within 5 hours.
7.Why do you choose LAIGONG?
LAIGONG Equipment established in 2018, In the earlier period, we only designed and manufactured the chassis frames, since 2011, we have started to assemble the loaders, we had gained lot of experience during these 5 years and summarized that the frame’s quality decide the loader’s quality, so our products are more practical and more reliable.
| Type: | Gearbox |
|---|---|
| Application: | Wheel Loader |
| Certification: | CE |
| Condition: | New |
| Automatic: | Automatic |
| Standard: | Standard |
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2023-08-17