Product Description
Product Description
product name | Gearbox |
Product number | ZF6AP2000B |
Specification | standard |
Material | Metal |
performance | hight |
Application classification | Gearbox Assembly |
Applicable models | Yutong/zhongtong/haige bus |
Origin | China |
Package | Carton |
Transportation method | According to customer requirements |
Detailed Photos
Product material number
Our company operates a full range of accessories for buses and trucks of multiple brands. If the product you need is not on my list, please send me an email and I will send you the exact information and price based on your description or item number.
1701-00571 | 1701-01395 | 1701-01516 | 1701-01653 | 1701-01798 | 1701-01851 |
1701-01937 | 1701-01949 | 1701-57191 | 1701-57155 | 1701-57156 | 1701-57191 |
1701-57199 | 1701-03038 | 1701-03079 | 1701-03087 | 1701-5719 | 1701-03223 |
1701-03459 | 1701-5713 | 1701- 0571 4 | 1701-03683 | 1701-03693 | 1701-5710 |
1701-5711 | 1701-5716 | 1701-03811 | 1701-03813 | 1701-03847 | 1701-03865 |
1701-03899 | 1701-03908 | 1701-03974 | 1701- 0571 5 | 1701-04209 | 1701-5718 |
1701-5719 | 1701-5718 | 1701- 0571 0 | 1701-5713 | 1701-04655 | 1701-5712 |
1701-5710 | 1701-5715 | 1701- 0571 0 | 1701-04846 | 1701-04847 | 1701-05017 |
1701-5719 | 1701-5718 | 1701-5719 | 1701-5713 | 1701-05426 | 1701- 0571 3 |
1701-5719 | 1701-5710 | 1701-5718 | 1701-5715 | 1701-06200 | 1701-06522 |
1701-06528 | 1701-06999 | 1701-07261 | 1701-5717 | 1701-08038 | 1701-08217 |
1701-08444 | 1701-08469 | 1701-08670 | 1701-08688 | 1701- 0571 0 | 1701-10052 |
1701-10111 | 1701-10266 | 1701-1 0571 | 1701-1571 | 1701-10651 | 1701-10666 |
1701-11919 | 1764-00011 | 1764-0571 | 1764-5712 | 1764-5711 | 1764-5717 |
1764-571 | 1764-00463 | 1764-0571 | 1764-00589 | 1764-571 | 1765-0571 |
1765-00655 | 1766-00144 | 1766-00145 | 1766-5711 | 1766-0571 | 1766-0571 |
1766-0571 | 1766-00946 | 1766-57162 |
6AP1700B | ZF6AP1200B | Allison,T210 | Allison,T2100 | DF5S550 | DF5S600 |
DF6S650 | DF6S650 | DF6S650 | ISDE 230 31 | QJ1205 | QJ1205 |
QJ805 | QJS6-80 | S6-100 | S6-150 | S6-160 | S6-80 |
S6-90 | T270R | T280R | T325R | T375R | T390R |
VOITH 854.3E | ZF 6AP1700B | ZF 6HP504 C | ZF6AP1200B | ZF6AP1400B | ZF6AP1700B |
ZF6AP2000B | ZF6HP 604C | ZF6HP504C | ZF6S1571BO | ZF6S1700BO | ZF6S500 |
Shipping scenario
Our Advantages
FAQ
Q1. How do you correctly identify the products you need?
A:Supply part number,we can check directly.
Engine and gearbox parts;if you don’t know part code,try to found engine or gear model and number.
Q2. What are your packaging conditions?
A: Generally, the goods are packed in neutral white boxes or brown cartons.
If you have a legally registered patent, the goods can be packed in your branded boxes after obtaining your authorization letter.
Q3. What are your payment terms?
A: T/T 30% as deposit, 70% before delivery. Photos of the product and packaging will be shown to you before the balance is paid.
Q4 How is your delivery time?
A: Generally, it takes 30 days after receiving the advance payment.
The specific delivery time depends on the items and quantity of the order.
Q5. Can you produce according to samples?
A: Yes, it can be developed according to your samples or technical drawings.
Q6. Do you test all goods before delivery?
A: Yes, 100% tested before delivery.
Q7: How do you make our business long-term and good relationship?
A: 1. Good quality and competitive prices ensure our customers benefit;
2.We respect every customer as our friend, we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Standard After-Sales |
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Warranty: | Standard |
Type: | Gearbox Assembly |
Material: | Steel |
Deck: | Single |
Transport Package: | Wooden Box |
Customization: |
Available
| Customized Request |
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How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-04-17
China Best Sales Auto Motorcycle Parts Accessories Steering Hydraulic Gearbox Assay for CZPT Land Cruiser 4411060211 automatic gearbox
Product Description
Product Description
Auto Motorcycle Parts Accessories Steering Hydraulic Gearbox Assay for CHINAMFG land cruiser
|
Product Parameters
OEM NUMBER
TOYOTA : 44110-65710 TOYOTA : 44110-65711 |
Reference NUMBER
03.93.5710 09CD404 SB22013 TY9571 |
APPLICATION
TOYOTA LAND CRUISER 80 (_J8_) 3.5 D 1990-1992 1PZ 3470 85 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.0 (FJ80_) 1990-1992 3F-E 3956 115 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.2 D (HZJ80, HZJ81) 1990-1997 1H-Z 4164 99 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.2 TD (HDJ80, HDJ81) 1990-1997 1HD-T 4164 123 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.2 TD (HDJ80) 1992-1997 1HD-T 4164 118 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.2 TD 24V (HDJ80_) 1995-1997 1HD-FT 4164 125 Closed Off-Road Vehicle TOYOTA LAND CRUISER 80 (_J8_) 4.5 24V (FZJ80_) 1992-1997 1FZ-FE 4477 151 Closed Off-Road Vehicle |
Packaging & Shipping
Company Profile
ZheJiang Mighty Machinery Co. Ltd is a professional manufacturer of auto bearings and car parts for more than 20 years. We provide a one-stop service for our customers. Our main products include wheel bearings & hub assembly, belt tensioners, clutch release bearings, and auto parts.
Relying on the professional and rich manufacturing experience and many substantial factories which stable cooperated for many years, Mighty suppliers customers high-quality products at very competitive prices.
Customer’s satisfaction is our First Priority, We adhere to the concept of ” Quality First, Customer First”. We will continue to provide high-quality products and the best services to our customers and build up CHINAMFG long-time friendship partners.
Exhibition
Our Advantages
More than 20 years of manufacturing and exporting experience
OEM manufacturing available
Full range, large stock
Quickly feedback
One year warranty
One-stop service
On-time delivery
FAQ
1. What’s the minimum order quantity?
We don’t have the minimum order quantity. We can also provide free samples, but you need to pay the freight.
2. Do you provide ODM&OEM order service?
Yes, we provide ODM&OEM services to customers around the world, and we can customize different brands and different sizes of packaging boxes according to customers’ requirements.
3. After-sales service and warranty time
We guarantee that our products will be free from defects in materials and workmanship within 12 months from the date of delivery. The warranty is void due to improper use, incorrect installation, and physical damage.
4. How to place an order?
Send us an email of the models, brand, quantity, consignee information, model of transportation, and payment
Confirm payment and arrange the production.
5. What are your packing conditions?
We use standardized export packaging and environmental protection packaging materials. If you have a legally registered patent, we will package the goods in your brand box after receiving your authorization
6. What are your payment terms?
T/T is 30% of the payment in advance and 70% balance before delivery. Before you pay the balance, we will show you photos or videos of the products and packaging.
7. How long is your delivery time?
The delivery time of sample order is 3-5 days, and that of a batch order is 5-45 days. The exact delivery time depends on the item and the quantity you ordered.
8. Do you test all products before delivery?
Yes, according to ISO standards, we have professional Q/C personnel, precision testing instruments, and an internal inspection system. We control the quality of every process from material receiving to packaging to ensure that you receive high-quality products
9. How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | One Year |
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Warranty: | One Year |
Type: | Steering Gears/Shaft |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-03-29
China best Sintered Powder Metallurgy Supplier Products Gearbox Parts Gear for Automotive Transmission automatic gearbox
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
Place of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare parts type: | Powder metallurgy parts |
Machinery Test report: | Provided |
Material: | Iron,stainless,steel,copper |
Key selling points: | Quality assurance |
Mould type: | Tungsten steel |
Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
Application: | Small home appliances,Lockset,Electric tool, automobile, |
Brand Name: | OEM SERVICE |
Plating: | Customized |
After-sales Service: | Online support |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | High frequency quenching, oil immersion |
Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, as Required |
---|---|
Hardness: | as Required |
Gear Position: | as Required |
Manufacturing Method: | Powder Metallurgy |
Toothed Portion Shape: | as Required |
Material: | as Required |
Customization: |
Available
| Customized Request |
---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-23
China wholesaler CZPT Flying Auto Parts Spare Parts Gearbox CZPT Tfr54 4*4 automatic gearbox
Product Description
Product Name | gearbox |
Car Make | Car |
Quality | 100% Tested |
Color | Photos |
service | 24 Hours Customer Service |
Packing | Neutral Packing |
country of origin | China |
Certification | ISO9001 |
Delivery time | 15-45 Days |
Brand | CNBF |
Quality | High-Quality |
MOQ | 20 |
OEM | OEM |
After-sales service | Quality problem, damage compensation |
payment method | 30% deposit in advance,70% balance against the cop |
FAQ | 1. who are we? We are based in ZHangZhoug, China, start from 2009,sell to South America(00.00%),North America(00.00%),Mid East(00.00%),Africa(00.00%). There are total about 11-50 people in our office. 2. how can we guarantee quality? 3.what can you buy from us? 4. why should you buy from us not from other suppliers? 5. what services can we provide? |
After-sales Service: | Quality Problem, Damage Compensation |
---|---|
Warranty: | 1year |
Type: | Gearbox |
Transport Package: | Neutral Packing |
Trademark: | CNBF |
Origin: | China |
Customization: |
Available
| Customized Request |
---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-18
China wholesaler 24mm Gas Grass Cutter Spare Parts Power Gearbox best automatic gearbox
Product Description
1. More than 18 years experience of garden machinery
2. Factory direct price
3. Have 2 or 3 new model every year
4. Nice quality,Full refund in case of bad quality
5. Small orders welcome
6. Quick shipping within 10 days
7. VIP Buyer One-Stop Service
8. Engineers Provide technical services.
Product Description
Company Information
Chain saw assembly
Earth auger
Work shop
Packaging & Shipping
Exhibition
Type: | Professional Mowers |
---|---|
Moving Way: | Mount Type |
Cutter Type: | Rotary Lawn Mower |
Applicable Area: | 500-1000m² |
Feature: | 2-Stroke, 4-Stroke, Single Cylinder, Forced Air Cooling, Anti-Slip |
Certification: | CE, GS |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-10-04
China manufacturer Forklift Parts Mechanical Transmission Gearbox Diesel Forklift Transmission Internal Combustion Forklift Transmission best automatic gearbox
Product Description
Product Description
Mechanical Transmission Gearbox- QTJD18/25/30/38 SERIES
Suitable for 1.5tons,2tons 2.5tons,3tons,4tons forklift.
Brand:TCM,HELI,DOOSAN,HANGCHA,…..
Independent development; multiple patented design applications; all technical specifications reach the domestic advanced level. It is mainly used in 1.5-4T mechanical diesel forklift trucks. It is the first choice for engineering mechanical transmission assembly device
Product Parameters
Transmission Model | QTJD18 / QTJD18II | QTJD25 / QTJD25II | QTJD30 / QTJD30II | QTJD38 / QTJD38II | |
Match Engine Rated Power(kw) | 25~31 | 33~40 | 42~48 | ||
Match Engine Rotating Speed(r/min) | 2300~2600 | 2250~2650 | 2400~2650 | ||
Match Engine Max Output Moment(N.m) | 85~131 | 140~179 | 174~206 | ||
Transmission Ratio | Forward I(F1) | 46.3488 | 37.571 | 42.224 | |
Forward II (F2) | 20.0506 | 16.0405 | 18.2662 | ||
Backward I (R1) | 45.6639 | 36.5311 | 41.6 | ||
Backward II(R2) | 19.7543 | 15.8034 | 17.9962 | ||
Synchronizer Pattern | Inertial lock-ring | ||||
Shift Pattern | Manual Shift | ||||
Input Shaft Rotating Speed | Clockwise( from input ) | ||||
Lubricating Oil | GL-5 85W-90 Heavy Load Vehicle Gear Oil | ||||
Working Oil Temperature(ºC) | 60~80 | ||||
Top Working Oil Temperature(ºC) | 120(no more than 5 mins) | ||||
Shape the Size(Length x Width x Height)(mm) | 760×400×320 | 851×420×400 | |||
Model II Shape the Size(Length x Width x Height)(mm) | 760×470×445 | 851×470×490 | |||
Net Weight(kg) | 105/125 | 132/165 | |||
Match Engine | China 485/490/495/498 diesel engine, Dachai, China gasoline engine, Nissan, Mitsubishi, Kubota, Yammar , General . |
Main characteristics:
1.Inertia clamping ring synchronizer is adopted to assure flexible and reliable gear shift without impact.
2.The high-strength alloy material box cast by using resin sand process is flat in appearance, thus effectively solving the internal defects of castings.
3.Domestic and foreign high-quality components are adopted to assure excellent sealing performance.
4.Strong bearing capacity; high transmission efficiency and reliable operation of complete machine
The company is specialized in the production of engine gears, gears of transmission, and gears used for various construction machinery and vehicles. The company owns various kinds of high-grade, precision and advanced machining equipment (photos) which can economically and efficiently machine and produce transmission parts like spur gear, helical gear, multi-link gear, internal gear, small-taper teeth, crowned teeth, sharp and thin teeth, worm gear and chain gear.
Gear machining range:
1.Maximum modulus: 8
2.Maximum outer diameter: φ500
3.Accuracy grade:4 Grade GB/T 10095-2008
Our Advantages
Company Profile
HangZhou CHINAMFG Industry Co., Ltd. is located in the beautiful HangZhou city. We specialize in the production of trailer parts, axle and transmission of engineering machinery and special engineering and agricultural machinery.
Over the past years, CHINAMFG Industry has invested 4 manufacturing plants in China. Following the principle of “quality assurance, abiding by the contract, reciprocity, mutual benefit and first-class services”, we have won the trust from our clients both at home and abroad.
Our annual sales amount reaches USD 5 million and our products have been exported to North and South America, Europe ,Africa,South Asia and the Middle East.
We sincerely hope to become your earnest business partner and your contact will be warmly welcomed.
After-sales Service: | All Lifecycle |
---|---|
Warranty: | 1 Year |
Material: | Carbon Steel |
Surface Treatment: | Baking Paint |
Customized: | Customized |
Standard: | Standard |
Samples: |
US$ 800/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-22
China factory CZPT CZPT Truck Gearbox Spare Parts Gearbox Support Wg9770590324 automatic gearbox
Product Description
Product Name | sinotruk howo/shacman spare parts |
Application | sinotruk howo/shacman heavy duty trucks |
Warranty | 3-6 months |
Material | Metal, plastic, and other |
Package | Customised |
After-sales Service: | Onsite Installation, Video Technical Support |
---|---|
Warranty: | 6 Months |
Type: | Chassis |
Certification: | ISO9001 |
Driving System Parts: | Frame |
Electrical System Parts: | Starting System |
Samples: |
US$ 8/Piece
1 Piece(Min.Order) | |
---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-08
China Standard CZPT Hw19710t Hw10 Series Transmission Parts Sub Gearbox Az9003991125 Az9003991130 Spacer automatic gearbox
Product Description
Main Gearbox Parts:Transmission Front Housing & Control System, Transimission Housing -Middle, Lay Shaft, Main Shaft, Idle Wheel, Sub Gearbox 1, Sub Gearbox 2, Import Shaft and Cover, Small Cover, Fork Shaft(HW19710), (HW19710)/Pump and Pipe(HW19710), Air Pipeand.
PART(S) NUMBER |
Part Name |
AZ2203040405 |
Main Shaft Ass. |
AZ |
Lay Shaft-left |
AZ |
Lay Shaft-right |
AZ2203210040 |
Small Cover Ass. |
WG2215710009 |
Synchronizer Ring |
WG2203250003 |
Double H Valve |
WG220325571 |
Pneumatic Control Valve |
WG2209280003 |
Pressure Switch |
Q2881016F9 |
Set Screw |
WG2214260001 |
Clutch Release Fork |
AZ2220000001 |
Transmission Front Housing |
AZ225711005 |
Transmission Middle Housing |
AZ |
Lay Shaft Forth Gear |
WG |
Idler Shaft |
AZ225710040 |
Range Gear Subbox Ass. |
WG2225100002 |
Planetary Rack |
AZ2225100001 |
Output Shaft |
WG2229100042 |
Fork Pendulum Block |
WG2222100009 |
Range Block Cylinder |
WG225710009 |
Odometer Connector Ass. |
AZ2225715715 |
Transmission Back Housing |
WG2229571001 |
Synchronous Push Block |
WG2215710004 |
Planetary Wheel |
WG2222571001 |
Input Shaft End Cap |
WG2229210041 |
Support Rod Ass. |
WG2229210014 |
Sensor Drive Ring |
AZ2214215713 |
Shift Head |
WG2229270003 |
Gear Selection Support Shaft |
WG2203240005 |
Oil Pump Ass. |
Female Screw |
Sincere to customer and in good faith of quality is our forever followed motto. It’s the basement to be a human and on business. We take all responsibility for our products and service sincerely.
Company brief introduction:
We are established in 2571. The company is located in HangZhou City, ZheJiang Province, where CZPT is located.Sincere to the customer and in good faith of quality is Deruna Heavy Truck Parts forever followed motto. It’s the basement to be a human and do business. We take all responsibility for our products and service sincerely.
Main product:
Our company specializing in the manufacturing and wholesale of China National Heavy Duty Truck, ZheJiang Heavy Duty Truck, Beiben truck, CZPT truck and its related accessories. We mainly engage in various accessories products such as truck parts, cylinder blocks, crankshafts, diesel engines.
1.Power parts, including engines and peripheral parts [such as starters, generators, superchargers, various filter elements, etc.
2. Driving Part [also called transmission part], including clutch, gearbox, transmission shaft, axle, etc.;
3. Suspension part, including front and rear steel plates and fasteners, balance shaft, thrust rod, etc.
4. Steering part, including steering gear and Horizontal pull rods, etc.
5. Electrical appliances and valve parts, including various types of electrical switches, wiring harnesses, bulbs, and various braking components (valves).
6. Control and cargo parts, namely cab and cargo compartment.
7. Frame [that is, the beam] and so on.
Overseas market at present:
Our sales have averaged over 10 years of experience in exporting, and are proficient in all processes of business operation which can efficiently fulfill customer needs.
We currently export to 37 countries, and the client partners from Russia, New Zealand, Fiji, Papua New Guinea, Malaysia, Zambia, South Sudan, United Arab Emirates, Zimbabwe, Colombia and so on. We can also help you to supply registration documents of the importing in different countries. Welcome new and regular customers to contact us to establish future business relationships and achieve common success!
Q: What if I can not provide part number for reference?A: If no part number, we can judge and quote the requested parts by engine name-plate or photos; It would be great if you could provide us with the chassis number(VIN) so that we can provide a more comprehensive analysis and accurate quote feedback based on your truck model.
Q: Can we buy 1 pcs of truck parts for quality testing?A: Yes, we are glad to send 1pcs item for quality testing if we have the truck parts of you need in stock.
Q: Do you test all your goods before delivery?A: Yes, we have 100% test before delivery.
Q: How do you make our business long-term and good relationship?A: We keep good quality and competitive price to ensure our customers benefit; We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Q: How long is the production time of the goods?A: We have sufficient stock of regular specifications for immediate delivery; Non-conventional specifications generally require stocking for about 7-10 days; Large quantities order need to be in stock for about 15-20 days.
Q: What is the packing?A: Neutral packing of paper carton or wooden case. Or we customize the packaging according to your requirements
Application: | Car, Truck |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Optional |
Step: | Optional |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2023-08-30
China Standard 03-71LE automatic transmission gearbox valve body Transpeeed parts planetary gearbox
OE NO.: 03-71LE
Model: TOYOTACAMRY
Year: 2007-2011
Car Fitment: Toyota
Warranty: /
Car Model: ALL
Size: Standard
Type: Transmission Assembly
Transmission Model: 03-71LE
parts name: valve body
quality: High-Quality
SHIPPING: DHL UPS EMS FEDEX OCEAN
Delivery: 5-7 Working Days
Condition: used
Packing: Neutral Packing
Payment: T/T. 30% Deposit.Western Union
MOQ: 1 Pcs
Packaging Details: packed in box
Port: HangZhou
Specification
Item Name | 03-71LE automatic transmission gearbox valve body Transpeeed parts |
Brand | TRANSPEED |
OEM Part Number | 03-71LE |
Material | Iron |
Moq | 1pcs |
Lead Time | 3-5days |
quality | high quality |
condition | brand new |
Our Advantages | 1.CZPT Supplier 2.Factory Price 3.Large Stock 4.Small Orders Are Also Welcome 5.Great Supplying Ability6.Delivery On Time 7.Professional 8.Perfect Servic |
test | Made of high-quality durable materials, in line with quality standards, 100% testing before shipment Advanced manufacturingtechnology, high reliability and high performance. |
Selling point description | wear resistance, oil resistance, high temperature resistance, corrosion resistance, acid and alkaliresistance and long service life. |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by Cx 2023-06-30
China JF015E RE0F11A CVT Original New automatic transmission assembly gearbox parts PULLEY BELT CHAIN JF015E for Nissan Versa planetary gearbox
OE NO.: CVT – 957172
Product: SKYLINE, Versa, Nissan
Calendar year: 2007-, 2007-2016, 2007-, 2007-2016
Vehicle Fitment: Nissan
Warranty: 6 months
Car Model: Nissan
Size: STD
Condition: New
Certification: ISO9001
Vehicle Product:: SKYLINE, Versa
Product identify:: Chain
Shipping:: DHL UPS EMS FEDEX
Delivery:: 3-7 Functioning Days
Dimensions:: 25*20*10 1.3KG
Specification
item | value |
OE NO. | 957172 |
Warranty | 12months |
Place of Origin | China |
Brand Identify | AUTOWERKZ |
Certification | IOS |
Car Model | TEANA |
Size | 25*20*ten 1.3KG |
Product identify | Chain |
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by czh 2023-02-24