China Good quality Customized High Quality Grey Iron Gearbox by CZPT automatic gearbox

Product Description

 

Product Parameters

Name Grey / Ductile Iron Casting
Material Iron
Process Sand Casting, Shell Casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment, etc.
Machining equipment CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine
Lead time 15-25 days, depending on the structure and size
Available software Auto CAD, Solid work
Material standard ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
 
Surface treatment Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.
 
Machining equipment CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine
Quality control The defective products rate is less 0.1%.
Application Engine parts,Auto parts, Machinery Parts,Rail Train parts, Truck Parts,Tractor Parts,Construction Equipment ,Agriculture Equipment, Other industrial fields.

 

Product Parameters

 

 

Detailed Photos

 

Our Advantages

1 Technical advantages

DAO specializes in independent development and design. Our engineers are skilled in software such as AUTOCAD, PROE, SOLIDWORKS, and UG. We can design, develop, produce, and deliver your products based on your drawings, samples, or just 1 idea. Our company has 15 outstanding technical engineers, of which 10 have over 10 years of work experience and extensive understanding of conventional mechanical structures. This has made our clients highly recognized our abilities, and our company has also solved many difficulties for our clients. We hope that our experience can also help you solve these difficulties.

2 Production advantages

Our company has advanced and comprehensive sheet metal processing equipment, pre-treatment lines, powder spraying lines, paint spraying lines, etc. We also have machining centers, turning and milling composite, and gantry machining centers and other machining equipment. With advanced equipment, the corresponding speed is fast, efficiency is high, quality is stable, and the plan is clear, meeting the process requirements of different products, ensuring the size of product processing and the appearance effect after assembly, and ensuring the delivery time of products.

3. Quality assurance

1. Quality control

1) Inspection of raw materials CHINAMFG arrival at our factory – Incoming Quality Control (IQC)

2) Check details before running the production line

3) Conduct full inspection and patrol inspection (IPQC) in mass production process quality control

4) Inspection of goods after completion – Final Quality Control (FQC)

5) Inspection of goods after completion – Outgoing Quality Control (OQC)

2. Detection ability

We can provide comprehensive testing methods and reports for raw materials, production processes, and finished products, such as chemical composition, mechanical properties, hardness, metallographic structure, full size, adhesion, color difference, glossiness, etc

Packaging & Shipping

FAQ

Q: Do you make customized products or finished parts?
A: We make OEM  or ODM products, all parts are not in stock, custom made according to customer’s drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us. 
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission. And we can CHINAMFG the NDA before you send the drawing. 
Q: What is the MOQ?
A: Usually we don’t set MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, sample cost is needed, but we will return it back when proceed into mass production. If a tooling is needed, we will charge the mold fee before starting. 
Q: What’s your products range?
A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
Q: What’s machining machines do you have ?
A: Cnc punch press, Laser cutting machine,Cnc bending machine,etc..
Q: Do you have any test equipment?
A: Yes, we have Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
Q: How to deal it when they are found to be in poor quality?
A:  Please rest assured that all of our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, sending us some pictures or videos or send the defective products to us for replacement. 

 

Type: Clay Dry Sand
Casting Method: Sand Casting
Sand Core Type: Clay Dry Sand or Aluminum Material or Wood Materia
Application: Engineering Plant, Machine Tool etc
Machining: CNC Machining
Material: Iron/Steel/Alloy Steel/Stainless Steel/Aluminum
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China Good quality Customized High Quality Grey Iron Gearbox by CZPT   automatic gearbox	China Good quality Customized High Quality Grey Iron Gearbox by CZPT   automatic gearbox
editor by CX 2023-10-07